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NHTSA ID Number: 10161605
Manufacturer Communication Number: A3419412050215_5
Summary
This bulletin contains repair instructions for when an oil leak is present around the ATF sump. 2018 A5 Sportback
8 Affected Products
Vehicles
MAKE | MODEL | YEAR |
AUDI | A4 | 2017 |
AUDI | A5 | 2017-2018 |
AUDI | A5 CABRIOLET | 2018 |
AUDI | A6 | 2016-2017 |
AUDI | ALLROAD | 2017 |
AUDI | Q5 | 2018 |
Customer statement:
- Oil leaking from the vehicle.
Workshop findings:
- Oil leak found in the ATF sump area.
SEOCONTENT-START
Page 1 of 8
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
34 Oil leak from the ATF sump area
34 19 41 2050215/5 June 13, 2019. Supersedes Technical Service Bulletin Group 34 number 19-40 dated April 2, 2019 for reasons listed below.
Model(s)
Year
VIN Range
Vehicle-Specific Equipment
A4, A4 allroad
2017
N000001 – N044921
Or
A000001 – A089798
0CK, 0CL, and 0CJ Transmissions
A5
2017
All
0CK, 0CL, and 0CJ Transmissions
A5, A5 Cabriolet, and A5 Sportback
2018
000001 – 005035
0CK, 0CL, and 0CJ Transmissions
A6
2016
All
0CK, 0CL, and 0CJ Transmissions
A6
2017
000001 – 062073
0CK, 0CL, and 0CJ Transmissions
Q5
2018
000001 – 004987
0CK, 0CL, and 0CJ Transmissions
Condition
REVISION HISTORY
Revision
Date
Purpose
5
–
Revised Service (Gasket for the oil pan added, ATF sump replacement removed)
Revised Required Parts and Tools (Updated part required)
4
04/02/2019
Revised Warranty (Updated Labor Operations)
3
07/10/2018
Revised header data (Added models)
Customer statement:
Oil leaking from the vehicle.
Workshop findings:
Oil leak found in the ATF sump area.
Technical Background
Not applicable.
Page 2 of 8
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Production Solution
Improved assembly procedure.
Service
If the reported oil leak appears to be from the ATF sump area proceed with diagnosis and repair as follows:
1.
Take photos of the actual condition and attach to the Repair Order.
2.
Retighten the ATF sump bolts with a torque of 5 Nm. Make sure to follow the correct tightening sequence (Figure 1).
Figure 1. Tightening sequence.
3.
Clean the sump and transmission thoroughly with brake clean and make sure the transmission and sump are dry before proceeding.
Page 3 of 8
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
4.
Apply oil leak detection spray (Part # G 001 900 A1 or a locally available talcum-based oil leak detection spray equivalent) to the sealing area of the sump, ATF cooler, drain plug, and the case half seam (Figure 2).
Figure 2: Transmission with oil leak detection spray applied.
5.
Test drive the vehicle and reassess the oil leak after the test drive.
6.
If there is no further leaking the condition is repaired. Use Claim Warranty Table 1 for this repair.
Page 4 of 8
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Tip: If there are drips after the test drive as shown (Figure 3) you should be able to determine if the leak is from the ATF sump gasket or if the leak is from elsewhere. Make sure to check for leaks above the sump gasket. Check the seam of the transmission case split and the weep hole of the double seal (Figure 4). Both of these leaks can be confused for an ATF sump gasket leak.
Figure 3. Oil leak.
Page 5 of 8
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Figure 4. Double seal weep hole location.
Tip: If the ATF sump gasket has been diagnosed to be leaking after all the above checks, replace the ATF sump gasket according to the Repair Manual and recheck for leaks. Use Warranty Table 2 if the ATF sump gasket is replaced. If the repair manual is followed using the special tools, the required wheel alignment should not be necessary.
Note:
If the oil leak is not from the ATF sump gasket please open an Audi Technical Assistance contact with the pictures of the leak attached to the ticket and contact Audi Technical Assistance for repair authorization.
Page 6 of 8
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Warranty
Warranty Table 1 (Retightening bolts repaired oil leak)
Claim Type:
110 up to 48 Months/50,000 Miles.
G10 for CPO Covered Vehicles – Verify Owner.
If the vehicle is outside any warranty, this Technical Service Bulletin is informational only.
Service Number:
3756
Damage Code:
0050
Labor Operations:
Noise dampening pan remove + reinstall
1082 9999
50 TU
Retighten Mechatronics Cover Bolts
3460 1399
10 TU
Clean gearbox and apply talcum spray
3435 2999
30 TU
Check gearbox housing for leaks (incl. photos)
3435 0199
40 TU
Diagnostic Time:
GFF
0150 0000
Time stated on diagnostic protocol (Max 40 TU)
Road test prior to service the procedure
0121 0002
10 TU
Road test after service the procedure
0121 0004
10 TU
Claim Comment:
As per TSB #2050215/5
All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures Manual. Claims are subject to review or audit by Audi Warranty.
Warranty Table 2 (ATF Sump Gasket replacement repaired oil leak)
Claim Type:
110 up to 48 Months/50,000 Miles.
G10 for CPO Covered Vehicles – Verify Owner.
If the vehicle is outside any warranty, this Technical Service Bulletin is informational only.
Service Number:
3460
Damage Code:
0010
Page 7 of 8
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Labor Operations:
All Models:
Noise dampening pan remove + reinstall
1082 9999
50 TU
Retighten Mechatronics Cover Bolts
3460 1399
10 TU
Clean gearbox and apply talcum spray
3435 2999
30 TU
Check gearbox housing for leaks (incl. photos)
3435 0199
40 TU
A4, A5, and Q5:
Remove and install the mechatronic unit cover (Replace Gasket)
3460 1900
See SRT
A6:
Remove and install mechatronic unit cover (Replace Gasket)
3460 1903
See SRT
Diagnostic Time:
GFF
0150 0000
Time stated on diagnostic protocol (Max 40 TU)
Road test prior to the service procedure
0121 0002
10 TU
Road test after the service procedure
0121 0004
10 TU
Claim Comment:
As per TSB #2050215/5
All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures Manual. Claims are subject to review or audit by Audi Warranty.
Required Parts and Tools
Special Tools for Mechatronics Cover Replacement:
Tool Number
Tool Description
T10552
Rear Axle Support
Page 8 of 8
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
T40043
Ball Joint Puller
T40335
Strut
T40334
Locating Pin
T40386
Mount
VAS6931
Engine and Gearbox Jack or equivalent
VAG1331
Torque Wrench 1331 5-50Nm or equivalent
Always check with your Parts Department and/or ETKA for the latest information and parts bulletins.
Part Number
Part Description
Quantity
G001900A1
Oil leak detection spray (or equivalent)
Shop Supply
G055529A2
Dual Clutch Gearbox Oil (ATF)
3.5 max
See ETKA
Fasteners, Bolts, Nuts, and Screws as needed per the Repair Manual
See ETKA/ELSA
Parts below are only used if the Transmission Oil Sump requires replacement:
Part Number
Part Description
Quantity
0CK321371
Gasket for the oil pan
01 (If needed)
0CK325107F
Tube
01
Additional Information
All parts and service references provided in this TSB (2050215) are subject to change and/or removal.
©2019 Audi of America, Inc. All rights reserved. The information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites without the prior expressed written permission of the publisher.
SEOCONTENT-END
2050215/5
June 13, 2019
https://www.nhtsa.gov/recalls?nhtsaId=10161605
https://static.nhtsa.gov/odi/tsbs/2019/MC-10161605-0001.pdf
- A Complete Set -- Transmission fluid transfer pump kit includes a 7.5L oil can (the integrated cover equipped with a manually operated pump), and 15PCS ATF specific and universal adapters for filling transmission fluids on a variety of vehicle models. If you has some appropriate adapters in your home, the fluid dispensing system can also be used for manual filling of other oils, such as engine oil, lubricating oil, power steering oil, and other non-corrosive and low concentration liquids
- Humanized Design-- Transmission refill kit contains a 7.5L large-capacity oil can with solid construction, marked with a precise scale to facilitate observation of liquid volume. 14-3/4" detachable hand crank with hydraulic design ensure to press the transimission fluid into the gearbox easily and fast, manual operation without reliance on power or air compressors. 1.2M transparent hose with quick coupler can connect the ATF adapter easily, with ball valve for fluid flow control, very convenient
- ATF Adapters-- ADAFIRST ATF refill kit includes 15PCS ATF adapters, which are well kept in a blow-molded case. The metal part of the automatic transmission fluid adapters is constructed from hardened steel for maximum strength and longevity, black electrophoretic finish for rust and corrosion resistance. These ATF filling adapters compatible with Ford, BMW, Nissan, Honda, Audi, Volkswagen DSG, Volkswagen CVT, Skoda, Porsche, Mercedes, Mini Cooper, Kia, Toyota, Hyundai, Infiniti, Volvo and Lexus
- Easy to Use-- Start engine to normal operating temperature then shut off. Lift the vehicle by car jack. Unplug the drain plug at the bottom of the gearbox, drain and recover the used transmission fluid, connect the ATF adapter to the fill or drain port. Press the hand crank (Each stroke provides about 70ml), push the new ATF into the engine by the fluid fill pump until the transmission is filled to the desired level. Follow the vehicle operating instruction to check the transmission fluid level
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- Main Usage: As a connector for car oil pan ATF filling tool;
- Compatibility: for VW transmission DSG, Thread M24 x 1.5;
- Material: Aluminum alloy with anodized, Silica gel;
- Fitment: For VW DSG trans Beetle/CC/Eos/Golf Alltrack/GTI/Golf R/Jetta/Passat/R32 2004-2020 some models, and for Audi DSG trans A3/S3/TT/TT Quattro 2004-2019 some models. For details, please refer to the description below;
- Specifications: Please refer to the picture of the upper left corner for detail size.
- FOR USE IN 95% of ATF VEHICLES INCLUDING MOST CVTs in operation with US registered light duty applications
- HIGH PERFORMANCE CONDITIONING AGENTS prolong seal elasticity to prevent leaks
- IMPROVE DURABILITY & TRANSMISSION LIFE with anti-wear technology to avoid costly repairs
- ENHANCED HIGH & LOW TEMP PERFORMANCE supports transmission fluid in all weather situations
- FULL SYNTHETIC FORMULA protects against engine breakdown better than conventional fluids
- Pentosin ATF 44 is primarily intended for use in Aisin AW automatic transmissions, used in a large number of Japanese passenger cars and light duty vehicles, but can also be used in select American and European vehicles
- ATF 44 is formulated with the finest commercially available synthetic oil base stocks and additive components, for the ultimate in protection and performance, and is intended for both Asian vehicles and Dexron III applications
- Pentosin ATF 44 is compatible with conventional branded transmission fluids but a complete fluid change is recommended when converting to ATF 44 to take full advantage of its superior performance characteristics
- OE Reference Numbers: Audi/Volkswagen: G 055 025 A2, G 052 990 A2, BMW/Mini: 83220402413, 83227542290; Chrysler: MS7176E/9602 (ATF+3/+4); Daihatsu: Alumix ATF Multi; Ford Mercon; M2C924-A/M2C922-A1; GM Dexron III, 9986195; Honda: ATF Z1
- OE Reference Numbers (Continued): Hyundai: SP III; Isuzu: ATF II, ATF III; Mazda: ATF D-III, ATF M-3, ATF M-V; Mitsubishi: SP-II, SP-III; Nissan: Matic C/D/J; Subaru: ATF-HP; Suzuki: ATF 3317; Toyota: Type D-2, Type T-II, Type T-III, Type T-VI
- [Package Including] Manual ATF refill pump kit includes 1pc 7.5L capacity reservoir with hand pump assembly, 15pcs boxed ATF adapters, 1pc 14-3/4" hand crank, 1pc dual-head screwdriver, 1pc wrench. Pressurized manual ATF fill pump adopts reinforced plastic and brass material. 15PCS hardened steel ATF adaptors are packed in a rugged box, comes with a list of applicable vehicle types. Please ensure this kit covers the adaptors you need through description before bidding.
- [Manual Fluid Transfer Pump] The transmission fluid filling tool consists of 7.5L well constructed reservoir with accurate scale, lid with hand pump assembly which can install the 14-3/4" detachable hand crank, 1.2M transparent fluid hose with quick coupler to connect ATF adapter and a ball valve to control the fluid flow, wide sturdy circular base. Manual hydraulic pump design, independent of electric or pneumatic tools, no site restrictions.
- [15PCS ATF ADAPTERS] This ATF dispenser pump kit includes 15PCS ATF adapters suit for a lot of models, compatible with Ford, BMW, Nissan, Honda, Audi, VW DSG, VW CVT, Skoda, Porsche, Benz, Mini Cooper, Kia, Toyota, Hyundai, Infiniti, VOLVO and Lexus. You can use the ATF adapter to add fluid from the filler plug or help push the transmission fluid into the engine through the drain plug on the gearbox.
- [Automatic Transmission Fluid Replacement Operation] Start the engine to normal operating temperature, and then shut it down. Lift the vehicle with a jack and drain the waste transmission fluid from the drain plug of the gearbox. Add enough new transmission fluid into the 7.5L reservoir, select an appropriate ATF adapter to connect the quick connector on the hose, and then connect it with the filling plug or drain plug. Pump to the required level (about 70ml per stroke).
- [Extended Service] JIFEHO aims to provide you with a good shopping experience. A 30-day return policy is offered in our store. If you are unhappy with your purchase for any reason, you can return it to us in an unused condition in the original packaging within a 30-day purchase and we'll give you a refund or exchange. 1 year product support. E-mail replies within 24 hours can help resolve any issues of using. Buy and use it with confidence. Sincerely thanks for your support for the JIFEHO store
- [FUNCTION] Transmission fluid keeps automatic transmissions lubricated and running smoothly and helps avoid clutch wear. If you plan to change and fill the transmission oil by yourself, then you will need this manual fill transmission oil kit, which can save you hundreds of dollars.
- [COMPATIBITY] These filler filling transmission adapters are replacement for VW Audi 09G 01J 722.9 CVT DSG ATF Benz 722.9. REFERENCE PART NUMBER: VAS6262-1 VAS6262-2 VAG1924/1 VAS5162-1 722.9.
- [METAL DISTRIBUTOR] The metal distributor with shut-off valve connects the filling device and the 1.0mm outer diameter fluid distribution hose, which is convenient to adjust and switch the liquid flow, and is easy to use.
- [HIGH QUALITY] The premium filler adapter is made of hard steel and comes with a ball valve made of premium copper metal for durability and reliability. Direct replacement for fit and easy installation, meets or exceeds OEM standards. 100% tested before shipping.
- [SERVICE GUARANTEE] Package includes: 1pc x metal distributor, 5pcs x transmission Fluid Oil Filler Adapter kit includes 1pc x hook tube, 1pc x 09G transmission adapter, 1pc x 01J CVT adapter, 1pc x 722.9 adapter, 1pc x DSG transmission adapter. Warranty: 12 months. Please feel free to contact us if you have any questions or concerns.
- [VERSATILE KIT] - This comprehensive set includes 5 ATF transmission fluid oil filling filler adapters, enhancing your automotive maintenance capabilities. Designed to fit various VW Audi and Mercedes Benz models, these adapters ensure compatibility for ATF filling in different transmissions.
- [PRECISION-CRAFTED DESIGN] - These oil filler adapters are expertly engineered to precisely match the original factory specifications, resulting in a flawless fit for VW Audi 09G, 01J, 722.9 CVT DSG, and Benz 722.9 transmissions. These brand new (Not Genuine) replacements offer optimal compatibility and exceptional performance, providing a reliable solution for your automotive needs.
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- Main Usage: As a connector for car oil pan ATF filling tool;
- Compatibility: for VW and for Mini Cooper transmission AISIN 09G, Thread M10 x 1.0;
- Material: Aluminium Alloy, Surface anodized;
- Fitment: for VW Golf 2.5L 2004-2014, Jetta 2.0L/2.5L 2005-2014, Beetle 2.5L 1998-2014, Passat 2.5L/3.6L 2005-2015, for MINI Cooper 1.6L (6 Speed trans GA6F21WA/TF60-SN) 2007-2016. For details, please refer to the description below;
- Specifications: Black, Please refer to the picture of the upper left corner for detail size.
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- [REFERENCE PART NUMBER] VAS6262-1 VAS6262-2 VAG1924/1 VAS5162-1 722.9.
- [FITMENT] These filler filling transmission adapter replacement for VW Audi 09G 01J 722.9 CVT DSG ATF Benz 722.9.
- [PACKAGE INCLUDES] 5Pcs Transmission Fluid Oil Filler Adapter kit (1Pc* Hook Tube + 1 Pc 09G Transmission Adapter + 1Pc 01J CVT Adapter +1Pc 722.9 Adapter + 1PC DSG Transmission Adapter).
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