Safety Recall 97GF / Front Door Wiring Harness – 2019-2020 Volkswagen Atlas, 2020-2023 Atlas Cross Sport

March 11, 2022 NHTSA CAMPAIGN NUMBER: 22V152000

Delayed Deployment of Front Side Air Bag

A delayed air bag deployment can increase the risk of injury.

 

NHTSA Campaign Number: 22V152

Manufacturer Volkswagen Group of America, Inc.

Components AIR BAGS

Potential Number of Units Affected 222,892

 

Summary

Volkswagen Group of America, Inc. (Volkswagen) is recalling certain 2019-2020 Atlas, 2020-2023 Atlas Cross Sport, and 2021-2023 Atlas FL vehicles. The door wiring harness electrical contacts may corrode, disrupting the electrical connection and delaying the deployment of the driver or passenger front side air bag during a side impact crash.

 

Remedy

Dealers will secure and, as necessary, replace any the front door wiring harnesses showing a fault code, free of charge. Owner notification letters were mailed June 20, 2022. Owners may contact Volkswagen customer service at 1-800-893-5298. Volkswagen’s number for this recall is 97GF.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Volkswagen has a Recall

 


Affected Vehicles

CountryBeginning Model YearEnding Model YearVehicleVehicle Count
USA20192023ATLAS146,619
USA20202023ATLAS CROSS SPORT76,273
CAN20192022ATLAS14,973
CAN20202022ATLAS CROSS SPORT8,219

 

Problem Description

In the event of a side crash, when the side airbag deployment may be necessary, the side airbag may deploy later than designed, which can lead to an increased risk of injury to vehicle occupants. This issue may be caused by excessive micromovement, leading to fretting corrosion of the door wiring harness terminal contacts.

 

Corrective Action

To identify and correct this defect, authorized Volkswagen dealers will check both front doors to determine if diagnostic trouble (fault) code(s) specific to the affected wiring harness are present. If the fault code(s) are present for a front door, the affected wiring harness will be replaced in that door. Harnesses will be modified with a zip tie to secure them, and a stabilizing compound will be applied to the terminal ends of the affected wiring harness connectors.

If fault codes are not found, the existing wiring harness will be modified with a zip tie to secure it and a stabilizing compound will be applied to the terminal ends of the affected wiring harness connector(s).

 

Precautions

If the recall condition is present in the vehicle, the airbag warning light will illuminate if a malfunction is detected. Other symptoms of a sporadic interruption of the affected electrical connection can be: inadvertently rolling down windows, inadvertent park brake engagement at low speeds (below approximately 3km/h or 1.8 mph), warning regarding faulty door sensor. Customers experiencing any of these conditions are advised to contact an authorized Volkswagen dealer to have their vehicle diagnosed/repaired without delay.

 

Code Visibility

On or about June 22, 2022, the campaign code was applied to affected vehicles.

 

Owner Notification

Owner notification will take place in June 2022. Owner letter examples are included in this bulletin for your reference.

 

Repair Overview

Check DTC memory for faults related to faulty front door harnesses.

Modify or replace door harness.

 


IMPORTANT – FAQs for Safety Recall 97GF / Front Door Wiring Harness

Date: April 01, 2022

Frequently Asked Questions

Q: What vehicles are included in Safety Recall 97GF?

A:

CountryBeginning Model YearEnding Model YearVehicleVehicle Count
USA20192023ATLAS146,619
USA20202023ATLAS CROSS SPORT76,273
CAN20192022ATLAS14,973
CAN20202022ATLAS CROSS SPORT8,219

 

Q: What is the safety concern for Safety Recall 97GF?

A: The recall condition can result in a fault that causes the airbag light to be illuminated.  When illuminated, in the event of certain side crash scenarios that would cause the side airbag to deploy, the side airbag may deploy later than designed. This may lead to an increased injury to vehicle occupants.

 

Q: Are there any precautions customers should take because their vehicle is part of Safety Recall 97GF?

A: Customers can continue driving their vehicle. Please advise customers to ensure that everyone who uses their vehicle has read the owner’s manual and is familiar with how the warning lights in the vehicle function.

If the recall condition is present in the vehicle, the airbag warning light may illuminate if a malfunction is detected. Other symptoms of a sporadic interruption of the affected electrical connection can be: inadvertently rolling down windows, inadvertent park brake engagement at low speeds (below approximately 3km/h or 1.8 mph), warning regarding faulty door sensor.

Customers experiencing any of these conditions are advised to contact an authorized Volkswagen dealer to have their vehicle diagnosed/repaired.

 

Q: What is the repair for the Safety Recall 97GF?

A: Once all repair materials become available, dealers will check both front doors to determine if diagnostic trouble (fault) code(s) specific to the affected wiring harness are present.  If the fault code(s) are present for a front door, the affected wiring harness will be replaced in that door.  Harnesses will be modified with a zip tie to secure them, and a stabilizing compound will be applied to the terminal ends of the affected wiring harness connectors.

If fault code(s) are not found, the existing wiring harness will be modified with a zip tie to secure it and a stabilizing compound will be applied to the terminal ends of the affected wiring harness connector(s).

Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to Volkswagen Public Relations.

 

Q: When will the repair for Safety Recall 97GF be available?

A: This recall repair is not yet available.  Volkswagen will send customers a letter via first-class mail to let them know when they can schedule the recall repair with a dealer. At this time, parts are estimated to be available for repairs in May 2022.

 

Q: Is the campaign harness parts for Safety Recall 97GF going to be the same part that we are currently using to fix Atlas now?

A: Yes, but there are additional parts that will also needed for the safety recall remedy.  These are currently in the procurement process.

 

Q: Will customers that recently had a new wiring harness installed have to come back for additional repair under the safety recall?

A: Yes. There are additional parts that will also needed for the safety recall remedy.  These are currently in the procurement process.

 

Q: Will customers that have harnesses installed between now and when the repair is available have to come back again?

A: Yes. There are additional parts that will also needed for the safety recall remedy.  These are currently in the procurement process.

 

Q: Should vehicles currently waiting for a harness now wait for the final repair parts?

A: No.  Dealers can install parts needed to address any vehicle experiencing an issue today. However, there are additional parts that will also needed for the safety recall remedy. These are currently in the procurement process.

Customers can continue to drive their vehicles.  Please make sure to advise customers to ensure that everyone who uses their vehicle has read the owner’s manual and is familiar with how the warning lights function in the vehicle.

 

Q: When will the parts approved for the recall be available?

A: Parts are estimated to be available for repairs May 2022.

 


Chronology :

CW51/2020: Topic identified. Due to the nature of the customer complaints, it was handled as a regular quality issue. Analysis started. At the time, the topic was manifesting only in certain trim levels.

CW8-CW24/2021: Conduct analysis of field parts and vehicles.

CW24/2021: Root cause “fretting corrosion” determined via laboratory analysis.
3rd-4th Quarter 2021: Number of complaints begins to increase due to age of vehicle population and onset of seasonal cold temperatures.

CW03/2022: Risk Assessment completed, decision to escalate topic to Volkswagen’s Product Safety Committee.
Identification of potentially affected vehicles initiated, further detailed root cause analysis started.

CW04/2022: Analysis showed an increase in claims to include additional trim levels not previously identified.

02/3/2022: NHTSA requested a technical meeting to discuss recent complaints regarding underlying issue; preliminary meeting scheduled for 3/10/2022.

02/10/2022: Topic was presented at Volkswagen AG Pre-Product Safety Committee. More details requested, including: Overview of failure modes and respective root cause description, risk assessment for each failure, additional information regarding scope.

02/23/2022: Topic was presented to Volkswagen AG Product Safety Committee. Further details requested regarding potential repair solution and supply plan.

03/04/2022: Volkswagen AG Product Safety Committee decided to conduct a voluntary safety recall out of an abundance of caution.

Between February 2020 and the date of determination, Volkswagen identified 1,461 claims and 9 hard copy field reports in the U.S. related to an airbag warning light illumination arising from an Atlas door wiring harness failure.

 


9 Affected Products

Vehicles

MAKEMODELYEAR
VOLKSWAGENATLAS2019-2023
VOLKSWAGENATLAS CROSS SPORT2020-2023

 


26 Associated Documents

Defect Notice 573 Report

RCLRPT-22V152-3153.PDF 217.31KB

 


Recall Acknowledgement

RCAK-22V152-8339.pdf 645.627KB

 


Manufacturer Notices(to Dealers,etc) – VOLKSWAGEN Date: March 18, 2022 Advance Notice – Safety Recall 97GF / Front Door Wiring Harness

RCMN-22V152-1549.pdf 842.807KB

 


Recall 573 Report-Amendment 1-03/28/2022

RCLRPT-22V152-5438.PDF 217.866KB

 


VOLKSWAGEN Date: April 01, 2022 Frequently Asked Questions

RMISC-22V152-9949.pdf 669.23KB

 


97GF Recall FAQ 04-05-2022

RMISC-22V152-3010.pdf 393.069KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-22V152-5001.pdf 112.68KB

 


ISSUED Interim Owner Notification Letter(Part 577) – PRI

RIONL-22V152-3952.pdf 128.1KB

 


VOLKSWAGEN Date: May 25, 2022 – IMPORTANT – UPDATE to FAQs for Safety Recall 97GF / Front Door Wiring Harness – Update Summary: Estimated parts availability for repair launch updated.

RMISC-22V152-0674.pdf 670.401KB

 


Remedy Instructions and TSB

RCRIT-22V152-9597.pdf 2683.916KB

 


Manufacturer Notices(to Dealers,etc) – VOLKSWAGEN Repair Available – Safety Recall 97GF / Front Door Wiring Harness Date: June 21, 2022

RCMN-22V152-6425.pdf 270.794KB

 


Remedy Instructions and TSB

RCRIT-22V152-7264.pdf 2350.514KB

 


ISSUED Owner Notification Letter(Part 577) – PRI

RCONL-22V152-0724.pdf 110.943KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V152-0274.pdf 98.894KB

 


Manufacturer Notices(to Dealers,etc) – VOLKSWAGEN Date: June 23, 2022 REVISION – Safety Recall 97GF / Front Door Wiring Harness

RCMN-22V152-2418.pdf 279.925KB

 


Volkswagen – Recall FAQs – July 2022

RMISC-22V152-6946.pdf 637.32KB

 


Remedy Instructions and TSB

RCRIT-22V152-4529.pdf 2351.719KB

 


Manufacturer Notices(to Dealers,etc) – VOLKSWAGEN Date: July 21, 2022 REVISION – Safety Recall 97GF / Front Door Wiring Harness

RCMN-22V152-0291.pdf 201.548KB

 


Recall Quarterly Report #1, 2022-2

RCLQRT-22V152-8019.PDF 211.155KB

 


Volkswagen – Dealer Claiming Instructions Notice – July 2022

RCMN-22V152-7405.pdf 280.451KB

 


Volkswagen – Claim Entry Instructions – July 2022

RCMN-22V152-0994.pdf 114.552KB

 


Remedy Instructions and TSB

RCRIT-22V152-0325.pdf 2309.852KB

 


Manufacturer Notices(to Dealers,etc) – VOLKSWAGEN Date: September 23, 2022 IMPORTANT – ELSA Publication Delay – Safety Recall 97GF / Front Door Wiring Harness Circular Revision

RCMN-22V152-0057.pdf 278.95KB

 


Manufacturer Notices(to Dealers,etc) – VOLKSWAGEN Date: September 22, 2022 REVISION – Safety Recall 97GF / Front Door Wiring Harness

RCMN-22V152-0067.pdf 277.92KB

 


Recall Quarterly Report #2, 2022-3

RCLQRT-22V152-1126.PDF 211.26KB

 


Recall Quarterly Report #3, 2022-4

RCLQRT-22V152-2947.PDF 211.361KB

 


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