68i2 – Front Seat Belts – 2022 Audi S3 & A3

July 20, 2022 NHTSA CAMPAIGN NUMBER: 22V515000

Seat Belt Tensioners May Not Restrain Properly

Improperly restrained occupants have an increased risk of injury during a crash.

 

NHTSA Campaign Number: 22V515

Manufacturer Volkswagen Group of America, Inc.

Components SEAT BELTS

Potential Number of Units Affected 2,584

 

Summary

Volkswagen Group of America, Inc. (Volkswagen) is recalling certain 2022 Audi S3 and A3 sedans. The retention force of the seat belt tensioner on the driver and front passenger seats may be inadequate to properly restrain the occupants during a crash.

 

Remedy

Dealers will replace the driver and front passenger seat belt assemblies, free of charge. Interim owner notification letters, informing owners of the safety risk, were mailed September 16, 2022. A second notice will be sent once the remedy becomes available. Owners may contact Audi’s customer service at 1-800-253-2834. Audi’s number for this recall is 68i2.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Audi has a Recall

 


Safety Recall 68i2 / Front Seat Belts

 

Affected Vehicles

CountryBeginning Model YearEnding Model YearVehicleVehicle Count
USA20222022A3 SEDAN2,221
USA20222022S3 SEDAN363
CAN20222022A3 SEDAN899
CAN20222022S3 SEDAN233

 

Problem Description

The retention force of the seat belt tensioner on the driver and front passenger seats may be inadequate to properly restrain the occupants during a crash. Improperly restrained occupants have an increased risk of injury during a crash.

 

Corrective

Action Replace the driver and front passenger seat belt assemblies.

 

Code Visibility

On July 28, 2022, the campaign code was applied to affected vehicles.

 

Owner Notification

Owner notification will take place in November 2022. Owner letter examples are included in this bulletin for your reference.

 

Repair Overview

Replace left front and right front seat belt assemblies.

 


Chronology :

January 10, 2022: While performing a release crash test for Audi RS3 for the South Korea market, the retention force of the seat belt was recognized as being lower than intended.

January – February 2022: The supplier of the seat belt assembly was contacted and Audi AG was informed that the deviation in production of the seat belt assembly was already noticed and solved on the produced parts from January 07, 2022 on. The topic was submitted to the Audi Product Safety Committee. Computer simulations were performed to verify the impact of the retention force being lower than intended. Blocking of all affected vehicles still in production followed by a replacement of the seat belt assembly.

March – June 2022: Affected scope of vehicles in the field was verified and parts from these vehicles were gathered for testing purposes. CT scans of the seat belt tensioner to verify the effect on the produced parts were carried out. Regular meetings between Audi AG and the supplier were conducted to specify testing plans and improve the production processes. Parts with a decreased level of retention force were built on purpose for crash testing.

July 13, 2022: The Audi Product Safety Committee decides a voluntary worldwide safety recall.

Audi is not aware of any warranty claims or customer claims due to this issue.

 


2 Affected Products

Vehicles

MAKEMODELYEAR
AUDIA32022
AUDIS32022

 


9 Associated Documents

Recall Acknowledgement

RCAK-22V515-2593.pdf 645.768KB

 


Defect Notice 573 Report

RCLRPT-22V515-8327.PDF 215.95KB

 


Volkswagen – Audi Dealer Advance Notice – July 2022

RCMN-22V515-0668.pdf 834.903KB

 


Interim Owner Notification Letter(Part 577)

RIONL-22V515-1026.pdf 119.344KB

 


Interim Owner Notification Letter(Part 577)

RIONL-22V515-2421.pdf 106.013KB

 


Remedy Instructions and TSB

RCRIT-22V515-3526.pdf 1963.061KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V515-3184.pdf 156.686KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V515-3170.pdf 173.291KB

 


Volkswagen – Audi Dealer Launch Notice – November 2022

RCMN-22V515-5596.pdf 218.519KB

 


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