55M6 – Rear Lid – 2022 Audi SQ5 Sportback

August 3, 2022 NHTSA CAMPAIGN NUMBER: 22V567000

Tailgate Improperly Manufactured

An improperly connected tailgate may decrease the structural protection of the vehicle during a crash, increasing the risk of injury.

 

NHTSA Campaign Number: 22V567

Manufacturer VolkswageneBay logo Group of America, Inc.

Components STRUCTURE

Potential Number of Units Affected 1

 

Summary

VolkswageneBay logo Group of America, Inc. (AudieBay logo) is recalling one 2022 AudieBay logo SQ5 Sportback vehicle. The connections that join the metal sheets to form the tailgate may have been improperly connected.

 

Remedy

A dealer will replace the rear lid, free of charge. The owner notification letter is expected to be mailed September 30, 2022. Owners may contact AudieBay logo’s customer service at 1-800-253-2834. AudieBay logo’s number for this recall is 55M6.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Audi has a Recall

 


Affected Vehicles

CountryBeginning Model YearEnding Model YearVehicleVehicle Count
USA20222022SQ5 SPORTBACK1
CAN20222022Q5 SPORTBACK3
CAN20222022SQ5 SPORTBACK3

 

Problem Description

The connections that join the metal sheets to form the rear lid may have been improperly connected. In a crash, the rear lid lock may detach from the assembly or break. As a result, the stability of the rear lid might be influenced negatively, increasing the risk of injury.

 

Corrective Action

Replace the rear lid.

 

Code Visibility

On or about September 29, 2022, the campaign code will be applied to affected vehicles.

 

Owner Notification

Owner notification will take place in September 2022. Owner letter examples are included in this bulletin for your reference.

 

Repair Overview

Replace rear lid.

 


Chronology :

October 19, 2021: A defect on the joining tool for the tailgate of the Q5 Sportback was discovered. The defective parts of the joining tool were replaced and the monitoring values for the joining process were corrected.

October – November 25, 2021: The affected production period and the stock of affected assemblys was verified. All parts in production were blocked and reworked. The issue is reported to the AudieBay logo Product Safety Committee.

Dezember 2021 – June 2022: Tailgates from the production in Mexico were send to Ingolstadt for extensive testing. Parts that have been built according to manufacturing specification and faulty parts with the rework solution, which had to be built on purpose, were subjected to various test routines to verify the impact on stiffness and rigidity. The tailgates were dismantled and the clinch connections were cut open and analyzed to validate the impact on the connection between the two metal sheets. The scope of vehicles in the field that did not receive a rework while in production was verified.

July 27, 2022: The AudieBay logo Product Safety Committee decides a voluntary worldwide safety recall for the affected vehicles that did not receive rework while in production.

AudieBay logo is not aware of any warranty claims or customer claims due to this issue.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
AUDIeBay logoSQ52022

 


8 Associated Documents

Recall Acknowledgement

RCAK-22V567-2264.pdf 645.732KB

 


Defect Notice 573 Report

RCLRPT-22V567-3790.PDF 215.501KB

 


Recall 573 Report – August 10, 2022

RCLRPT-22V567-9342.PDF 215.509KB

 


VolkswageneBay logoAudieBay logo Dealer Communication – August 2022

RCMN-22V567-3713.pdf 828.107KB

 


Remedy Instructions and TSB

RCRIT-22V567-7651.pdf 544.257KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V567-7736.pdf 165.911KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V567-7007.pdf 153.705KB

 


VolkswageneBay logoAudieBay logo Dealer Launch Notice – September 2022

RCMN-22V567-5582.pdf 267.531KB

 


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