69DZ – Front Passenger Air Bag May Not Deploy Properly – 2022 Audi S3, A3, & RS3

August 29, 2022 NHTSA CAMPAIGN NUMBER: 22V652000

Front Passenger Air Bag May Not Deploy Properly

An incorrectly folded air bag can tear, prohibiting it from deploying properly during a crash, and increasing the risk of an injury.

 

NHTSA Campaign Number: 22V652

Manufacturer VolkswageneBay logo Group of America, Inc.

Components AIR BAGS

Potential Number of Units Affected 4,117

 

Summary

VolkswageneBay logo Group of America, Inc. (VolkswageneBay logo) is recalling certain 2022 AudieBay logo S3, A3, and RS3 vehicles. The front passenger air bag may have been folded incorrectly.

 

Remedy

Dealers will replace the front passenger air bag module, free of charge. Interim owner notification letters were mailed October 28, 2022. The remedy is expected to become available in December 2022. Owners may contact AudieBay logo’s customer service at 1-800-253-2834. AudieBay logo’s number for this recall is 69DZ.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Audi has a Recall

 


Affected Vehicles

CountryBeginning Model YearEnding Model YearVehicleVehicle Count
USA20222022A3 SEDAN3,681
USA20222022RS3 SEDAN16
USA20222022S3 SEDAN420
CAN20222022A3 SEDAN1,117
CAN20222022S3 SEDAN320

 

Problem Description

The front passenger airbag may have been folded incorrectly. An incorrectly folded airbag can tear, prohibiting it from deploying properly during a crash, and increasing the risk of an injury.

 

Corrective Action

Replace the passenger frontal airbag.

 

Precautions

AudieBay logo recommends avoiding use of the front passenger seat whenever possible until the recall work has been performed.

 

Code Visibility

On or about September 7, 2022, the campaign code was applied to affected vehicles.

 

Owner Notification

Owner notification will take place in December 2022. Owner letter examples are included in this bulletin for your reference.

 

Repair Overview

Replace passenger frontal airbag.

 


Chronology :

March 04, 2022: While performing a serial monitoring / conformity of production test for the instrument panel at very low-temperature it was discovered that the airbag was torn after deployment.

March – April 2022: An expert meeting between AudieBay logo AG and the supplier was scheduled immediately and it was decided to repeat the test 8 times to investigate the reasons for this incident. These tests were carried out, but showed no failures and also the monitoring data of the production process showed no deviations. After this, 120 airbags already produced were checked and deviations within the folding of the airbag were discovered. As a result, an additional monitoring step was introduced in production in March 18, 2022.

May – July 2022: A testing program was carried out with airbags that were deliberately not folded according to specification to verify the impact on the restraint performance. Different sized dummies were used in crash tests with varying position within the seat. Material analyses of the airbags were carried out and another 600 airbags in stock were checked for deviation in the folding. The topic was submitted to the AudieBay logo Product Safety Committee and the affected scope of vehicles in the field was verified.

August 22, 2022: The AudieBay logo Product Safety Committee decides a voluntary safety recall.

AudieBay logo is not aware of any warranty claims or customer claims due to this issue.

 


3 Affected Products

Vehicles

MAKEMODELYEAR
AUDIeBay logoA32022
AUDIeBay logoRS32022
AUDIeBay logoS32022

 


13 Associated Documents

Recall 573 Report – August 30, 2022

RCLRPT-22V652-2627.PDF 217.268KB

 


Defect Notice 573 Report

RCLRPT-22V652-9709.PDF 214.127KB

 


Recall Acknowledgement

RCAK-22V652-8896.pdf 651.837KB

 


VolkswageneBay logoAudieBay logo Dealer Advance Notice – September 2022

RCMN-22V652-3395.pdf 838.12KB

 


Recall 573 Report – September 21, 2022

RCLRPT-22V652-3183.PDF 245.672KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-22V652-9730.pdf 124.982KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-22V652-8804.pdf 109.5KB

 


Remedy Instructions and TSB

RCRIT-22V652-7854.pdf 971.339KB

 


VolkswageneBay logoAudieBay logo Dealer Launch Notice – December 2022

RCMN-22V652-3611.pdf 772.298KB

 


Remedy Instructions and TSB

RCRIT-22V652-5630.pdf 984.131KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V652-8833.pdf 153.311KB

 


VolkswageneBay logoAudieBay logo Dealer Revision Notice – December 2022

RCMN-22V652-6966.pdf 283.046KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V652-9712.pdf 169.645KB

 


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