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December 14, 2022 NHTSA CAMPAIGN NUMBER: 22V927000
Loose Retaining Ring May Cause Dislodged Air Strut
An air suspension strut failure may cause a loss of vehicle handling and control, increasing the risk of a crash.
NHTSA Campaign Number: 22V927
Manufacturer Volkswagen Group of America, Inc.
Components SUSPENSION
Potential Number of Units Affected 96
Summary
Volkswagen Group of America, Inc. (Audi) is recalling certain 2022 Audi E-Tron GT vehicles. A retaining ring on top of the suspension strut may come loose, resulting air loss from the strut spring.
Remedy
Dealers will inspect the suspension strut and replace it, if necessary, free of charge. Owner notification letters are expected to be mailed February 10, 2023. Owners may contact Audi’s customer service at 1-800-253-2834. Audi’s number for this recall is 42M4.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Audi has a Recall
Affected Vehicles
Country | Beginning Model Year | Ending Model Year | Vehicle | Vehicle Count |
USA | 2022 | 2022 | E-TRON GT | 96 |
CAN | 2022 | 2022 | E-TRON GT | 10 |
Problem Description
A retaining ring on top of the suspension strut could come loose due to a potentially insufficient notch. If the retaining ring on top of the suspension strut becomes loose, the air within the pneumatic spring will be released, leading to a loss of ride comfort accompanied by a drop in ride height on the affected suspension strut. This can affect vehicle handling capabilities, increasing the risk of a crash.
Corrective Action
Inspect and, if necessary, replace the affected suspension strut.
Precautions
If the recall condition is present in the vehicle, customers may see a warning message in the instrument panel, along with a red warning light, indicating an air suspension malfunction.
Should this occur, customers are advised to contact an authorized Audi dealer without delay to have the vehicle inspected/repaired.
Code Visibility
On December 20, 2022, the campaign code was applied to affected vehicles.
Owner Notification
Owner notification will take place in February 2023. Owner letter examples are included in this bulletin for your reference.
Repair Overview
Check circlip on left (driver) front air spring strut and replace strut, if necessary.
Chronology :
November 2022: Audi was made aware of the subject from another Group Brand by field observation with a pushed out suspension strut. This led to further analysis at the sub-supplier and revealed a manufacturing deviation. The scope of vehicles in the field was verified.
December 07, 2022: The Audi Product Safety Committee decides a worldwide safety recall.
Audi is not aware of any warranty claims, customer complaints or other field reports due to this issue.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
AUDI | E-TRON GT | 2022 |
6 Associated Documents
Recall Acknowledgement
RCAK-22V927-1370.pdf 645.791KB
Defect Notice 573 Report
RCLRPT-22V927-1159.PDF 215.523KB
Volkswagen – Advance Notice – Safety Recall 42M4 / Suspension Strut – December 2022
RCMN-22V927-6997.pdf 830.225KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V927-6558.pdf 154.427KB
Volkswagen – Audi Dealer Launch Notice – February 2023
RCMN-22V927-7280.pdf 218.361KB
Remedy Instructions and TSB
RCRIT-22V927-9183.pdf 1151.466KB
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V927&docType=RCL
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- Package: 2 x Front Lower Forward Control Arm Assembly, 2 x Front Lower Rearward Control Arm Assembly,2 x Front Upper Forward Control Arm Assembly, 2 x Front Upper Rearward Control Arm Assembly, 2 x Front Outer Tie Rod End, 2 x Front Sway Bar Link.
- Superior Quality: Crafted with top-grade materials to ensure long-lasting durability and reliable performance in various road conditions.
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- [Vehicle Fitment]: Compatible with Audi A4 (Quattra) 1996-2001 ✔ A6 (Quattro) 1998-2002 ✔ S4 2000-2002 ✔ Volkswagen Passat 1998-2002 ✔ --- Fit Sedan or Wagon Model Only
- [Installation Position]: Front Suspension Left and Right Side
- [Ideal Replacement]: This suspension steering kit is replacement for above model's suspension system, and may help you resolve those problems: ① clunking noise ② steering wander ③ uneven tire wear ④ excessive vibration ⑤ poor handling !!!!
- [Package Detail]: 2 x Front Upper Forward Control Arm Assembly, 2 x Front Upper Rearward Control Arm Assembly, 2 x Front Lower Forward Control Arm Assembly, 2 x Front Lower Rearward Control Arm Assembly, 2 x Front Sway Bar Links, 2 x Front Outer Tie Rod Ends
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- Replacement for Volkswagen Passat 1998 1999 2000 2001 2002 2003 2004 2005
- Location: Front Upper Forward and Rearward, Left and Right
- Reference Number: 8E0407505A, 4Z7407505A, 8D0407505H, 8D0407505F, 8D0407505K, 8D0407505B, RK90497, RK90498, RK80525, RK80526
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- Detroit Axle Suspension components are ready to meet the rigorous demands of today's foreign and domestic passenger cars, trucks, and SUVs
- Undergo impact, wear, and fatigue testing to help ensure quality and durability
- 10-Year Warranty
- [Vehicle Fitment]: Compatible with Audi A4 B6 B7 2000-2008 ✔ A4 Quattro B6 B7 2000-2008 ✔
- [Installation Position]: Front Left and Right Side
- [Ideal Replacement]: This suspension steering kit is replacement for above model's suspension system, and may help you resolve those problems: ① clunking noise ② steering wander ③ uneven tire wear ④ excessive vibration ⑤ poor handling !!!!
- [Package Detail]: 2 x Front Lower Forward Control Arm Assembly, 2 x Front Lower Rearward Control Arm Assembly,2 x Front Upper Forward Control Arm Assembly, 2 x Front Upper Rearward Control Arm Assembly, 2 x Front Outer Tie Rod End, 2 x Front Sway Bar Link
- [Reference Part Number]: 8E0498998S1
- [Vehicle Fitment]: Compatible with Audi Q7 2007-2014 (Aluminum Arm) ✔ Q7 2015-2015 ✔
- [Installation Position]: Front Suspension Left and Right Side
- [Ideal Replacement]: This suspension steering kit is replacement for above model's suspension system, and may help you resolve those problems: ① clunking noise ② steering wander ③ uneven tire wear ④ excessive vibration ⑤ poor handling !!!!
- [Package Detail]: 2 x Front Upper Control Arm Assembly, 2 x Front Lower Control Arm Assembly, 2 x Front Sway Bar Link, 2 x Front Inner Tie Rod End, 2 x Front Outer Tie Rod End
- [Reference Part Number]: 7P0407151B, 7P0407151C, 7P0407151D, 7P0407151E, 7P0407152B, 7P0407152C, 7P0407152D, 7P0407152E, 7L0407021, 7L0407021A, 7L0407021B, 7L0422817B, 7L0422817C, 7L0422817D, 7L0422818B, 7L0422818C, 7L0422818D, 7L0411317, 7L0422803C, 7L0422804C, 7L0422821
- 【Application】 For Audi A4 Avant (8E5, B6) 2000-2005 3 /1.9 TDI /1.8 T /2.0 FSI; For Aud A4 Convertible (8H7, B6, 8HE, B7) (01/2002-12/2009) 3/1.8 T/2/ 2.7 TDI; For Aud A4 (8E2, B6) (11/2000-12/2005)1.8 T quattro /3.0 quattro; For Aud A4 Avant (8ED, B7) (11/2004-06/2008) 2 /1.6 /2.0 TFSI /1.8 T /1.9 TDI; For Aud A4 (8EC, B7) (11/2004-06/2008)2.0 TFSI quattro/ 1.8 T quattro. NOTE: Front OE top mounts need to be modified ( drill bigger hole for shaft)
- 【Spring Rate】 Spring rate Front: 9 kg/mm (504 lbs/in) & Spring rate Rear: 12 kg/mm (672 lbs/in); Spring length Front: 190mm & Spring length Rear: 190mm; Coilover overall length Front: 460mm-520mm & Coilover overall length Rear: 400mm-450mm
- 【Adjustable Height】 Adjustable height: lowering by 1”. It’s a replacement part that retains maximum height and comfort of the original.
- 【Twin-tube Structure】 Compared to mono-tube construction, the twin-tube has longer stroke and higher height adjustability, and they will give you a more comfortable riding experience by reducing the pressure on the joints and also minimizing friction and ensuring sufficient travel with less effort.
- 【Excellent Material】The product comes with 6061 aluminum alloy with T6 for increased hardness, high quality precision parts, high strength and durability. It is fully loaded and safe for installation.
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- Compatible With:2013-2016 Audi A4 Quattro,2014-2016 Audi A5 Quattro,2014-2016 Audi Q5,2014-2016 Audi RS5,2014-2016 Audi S4/S5,2013 Audi A4
- Advantage:The superior steel body and rubber bushings buffer vehicle’s vibration and lower noise well.Improve your vehicle performance, optimize driving fun, and provide you with better guarantee
- Notice:Please verify the year/make/model of your vehicle and refer to our detailed information
- Include:6 x Front Control Arm With Ball Joint,2 x Front Left & Right Sway Bar Links,2 x Front Outer Tie Rod
- 1 year unlimited-mileage quality guarantee
Last update on 2024-07-02 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
SEOCONTENT-START
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-927 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Volkswagen Group of America, Inc. Submission Date : DEC 14, 2022 NHTSA Recall No. : 22V-927 Manufacturer Recall No. : 42M4 Manufacturer Information : Manufacturer Name : Volkswagen Group of America, Inc. Address : 3800 Hamlin Road Auburn Hills MI 48326 Company phone : 1-800-893-5298 Population : Number of potentially involved : 96 Estimated percentage with defect : 5 % Vehicle Information : Vehicle 1 : 2022-2022 AUDI E-TRON GT Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by records of the vehicle assembly information. The recalled products differ from products that were not included in the recall because recalled vehicles were assembled with a suspension strut that may not be produced according to manufacturing specifications. E-TRON GT count: 96 Production Dates : SEP 01, 2021 – SEP 15, 2021 VIN Range 1 : Begin : WAUDJBFW8N7003603 End : WAUAHBFW4N7902201 ✔ Not sequential Description of Defect : Description of the Defect : A retaining ring on top of the suspension strut could come loose due to a potentially insufficient notch. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If the retaining ring on top of the suspension strut becomes loose, the air within the pneumatic spring will be released, leading to a loss of ride comfort accompanied by a drop in ride height on the affected suspension strut. This can affect vehicle handling capabilities, increasing the risk of a crash. Description of the Cause : Due to a manufacturing deviation at the sub-supplier, a notch at the top part of the air suspension strut may not have been manufactured according to specification. This may cause the fitted retaining ring of the air suspension strut to become loose. Part 573 Safety Recall Report 22V-927 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Identification of Any Warning that can Occur : If the recall condition is present in the vehicle, customers may see a warning message in the instrument panel, along with a red warning light, indicating an air suspension malfunction. Involved Components : Component Name 1 : suspension strut Component Description : pneumatic spring front axle left Component Part Number : NR Supplier Identification : Component Manufacturer Name : Vibracoustic GmbH & Co KG Address : NR Hamburg Foreign States 21079 Country : Germany Chronology : November 2022: Audi was made aware of the subject from another Group Brand by field observation with a pushed out suspension strut. This led to further analysis at the sub-supplier and revealed a manufacturing deviation. The scope of vehicles in the field was verified. December 07, 2022: The Audi Product Safety Committee decides a worldwide safety recall. Audi is not aware of any warranty claims, customer complaints or other field reports due to this issue. Description of Remedy : Description of Remedy Program : The suspension strut will be checked and, if necessary, replaced at no cost to customers. Audi will not offer a reimbursement plan under this recall. How Remedy Component Differs from Recalled Component : The remedy component has the same part number, but has been built within the required specification. Part 573 Safety Recall Report 22V-927 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Identify How/When Recall Condition was Corrected in Production : Only a very limited amount of parts were affected by the manufacturing deviation before it was detected. In production, each part is supplied with the manufacturing data; therefore, the suspect parts could clearly be identified and it was determined that only vehicles built between August 31, 2021 and September 29, 2021 could be affected. Vehicles built after that date have been produced with parts outside the identified conspicuous batches and have received parts that are within specification. The supplier has implemented several process improvements to avoid similar issues in the future. Recall Schedule : Description of Recall Schedule : Dealers/owners: On or before February 10, 2023 Planned Dealer Notification Date : FEB 10, 2023 – FEB 10, 2023 Planned Owner Notification Date : FEB 10, 2023 – FEB 10, 2023 * NR – Not Reported
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AUDI DEALER COMMUNICATION Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to Audi Public Relations. Audi Customer Protection 42M4_DLR_ADV Advance Notice – Safety Recall 42M4 / Suspension Strut This notice is for: Dealer Principal General Manager Sales Managers Service Manager Parts Manager Service Advisor Warranty Administrator Technicians Date: December 20, 2022 Issue: A retaining ring on top of the suspension strut could come loose due to a potentially insufficient notch. If the retaining ring on top of the suspension strut becomes loose, the air within the pneumatic spring will be released, leading to a loss of ride comfort accompanied by a drop in ride height on the affected suspension strut. This can affect vehicle handling capabilities, increasing the risk of a crash.. Precautions If the recall condition is present in the vehicle, customers may see a warning message in the instrument panel, along with a red warning light, indicating an air suspension malfunction. Should this occur, customers are advised to contact an authorized Audi dealer without delay to have the vehicle inspected/repaired. Repair: REPAIR NOT YET AVAILABLE Check daily campaign open inventory report or OMD for affected vehicles in inventory. Affected Vehicles Country Beginning Model Year Ending Model Year Vehicle Vehicle Count USA 2022 2022 E-TRON GT 96 CAN 2022 2022 E-TRON GT 10 *Counts reflect overall population; some vehicles may have already been repaired. Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source. Notes: IMPORTANT REMINDER: VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. -END OF MESSAGE
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The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. February 2023 42M4 Page 1 of 12 Safety Recall Code: 42M4 Subject Suspension Strut Release Date February 10, 2023 Affected Vehicles Country Beginning Model Year Ending Model Year Vehicle Vehicle Count USA 2022 2022 E‐TRON GT 96 CAN 2022 2022 E‐TRON GT 10 Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source. Campaign status must show “open.” If Elsa shows other open action(s), inform your customer so that the work can also be completed at the same time the vehicle is in the workshop for this campaign. Problem Description A retaining ring on top of the suspension strut could come loose due to a potentially insufficient notch. If the retaining ring on top of the suspension strut becomes loose, the air within the pneumatic spring will be released, leading to a loss of ride comfort accompanied by a drop in ride height on the affected suspension strut. This can affect vehicle handling capabilities, increasing the risk of a crash. Corrective Action Inspect and, if necessary, replace the affected suspension strut. Precautions If the recall condition is present in the vehicle, customers may see a warning message in the instrument panel, along with a red warning light, indicating an air suspension malfunction. Should this occur, customers are advised to contact an authorized Audi dealer without delay to have the vehicle inspected/repaired. Code Visibility On December 20, 2022, the campaign code was applied to affected vehicles. Owner Notification Owner notification will take place in February 2023. Owner letter examples are included in this bulletin for your reference. Additional Information Please alert everyone in your dealership about this action, including Sales, Service, Parts and Accounting personnel. Contact Warranty if you have any questions. IMPORTANT REMINDER ON VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. Dealers must ensure that every affected inventory vehicle has this campaign completed before delivery to consumers. The information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi Group of America, Inc. and Audi Canada. All Rights Reserved. February 2023 42M4 Page 2 of 12 Parts Information (if required) Parts Control Type: VIN to Order If parts are needed to support a vehicle repair: US Dealers – use AVA CAN Dealers – contact the Parts Specialists via phone (800-767-6552), email (VWoAPartsSpecialists@vw.com), or chat/text with the VIN to order Parts Control Type: Free Order Parts will be managed by Free Order Initial Allocation: NO There will be no parts allocation. Please reference the Repair Projection Tool (below) to view your potential VIN population. Repair Projection Tool: (right click to open) Criteria Quantity Part Number P.O.C. Part Description Ordering Method GT,01 1 9J1-616-037-E DAMPER VIN to Order 1 298-407-475-A RING Free Order 3 N -102-613-11 NUT 1 N -102-861-10 NUT 1 N -108-544-01 SCREW 1 N -909-664-02 NUT 1 N -911-085-01 SCREW 1 WHT-005-633 NUT 1 WHT-007-021 NUT 1 N -102-723-02 NUT 2 WHT-004-572 SCREW 1 WHT-004-995 FLANGE NUT NOTE The specified part numbers reflect the status at the start of this action. Interim updates made in ETKA can cause a listed part number to become unavailable. In this case, the new part number specified in ETKA should be used. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. February 2023 42M4 Page 3 of 12 Claim Entry Instructions The labor times listed here may differ from the labor operations and labor times listed in ELSA. After campaign has been completed, enter claim as soon as possible to help prevent work from being duplicated elsewhere. Attach the Elsa screen print showing action open on the day of repair to the repair order. If customer refused campaign work: U.S. dealers: Submit the request through Audi Warranty Online under the Campaigns/Update option. Canada dealers: Upload the repair order [signed by customer] to Audi WIN/Operations/Campaign Closure. Service Number 42M4 Damage Code 0099 Parts Vendor Code 002 Claim Type Sold vehicle: 7 10 Unsold vehicle: 7 90 Causal Indicator Mark labor as causal if strut is OK. Mark DAMPER* as causal part if strut is NOT OK. Vehicle Wash/Loaner Do not claim wash/loaner under this action Vehicles will have more than one criteria. Complete and claim all applicable criteria on one claim. Criteria I.D. GT and 01 Check left (driver) front strut, replacement is not necessary LABOR Labor Op Time Units Description 0183 00 99 25 Check left (driver) front strut, replacement is not necessary OR Check left (driver) front strut, replacement is necessary LABOR Labor Op Time Units Description 4085 19 60 SEE ELSA 1 Suspension strut remove+reinstall 4085 55 60 SEE ELSA 1 Suspension strut replace 4050 19 50 SEE ELSA 1 Wheel bearing housing remove+reinstall 4405 19 51 SEE ELSA 1 Wheel remove+reinstall 2706 89 50 SEE ELSA Battery charge 0151 00 00 Time stated on diagnostic protocol GFF Operations Continued on next page The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. February 2023 42M4 Page 4 of 12 LABOR Labor Op Time Units Description 4495 03 50 SEE ELSA Vehicle alignment front + rear measure ADD the following labor operations as needed: 4488 15 50 SEE ELSA Front wheel track adjust 4489 15 50 SEE ELSA Front wheel camber adjust 4493 15 50 SEE ELSA Rear wheel track adjust 4494 15 50 SEE ELSA Rear wheel camber adjust 9092 00 51 SEE ELSA Preparation Driver Assist Calibration NOTE: can be claimed up to two times 9163 15 50 SEE ELSA Radar sensor adjust 9638 15 50 SEE ELSA Camera Driver Assist System Adjust PARTS Quantity Part Number Description 1.00 9J1616037E DAMPER* 1.00 298407475A RING 3.00 N 10261311 HEX. NUT 1.00 N 10272302 SHOULDERED HEX. NUT, SELF-LOCKING 1.00 N 10286110 SHOULDERED HEX. NUT, SELF-LOCKING 1.00 N 10854401 SCREW 1.00 N 90966402 SHOULDERED HEX. NUT, SELF-LOCKING 1.00 N 91108501 SOCKED HD. SCREW 2.00 WHT004572 SCREW 1.00 WHT004995 HEXAGON FLANGE NUT, SELF-LOCKING 1.00 WHT005633 12 POINT SOCKET SHOULDERED NUT 1.00 WHT007021 NUT The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. February 2023 42M4 Page 5 of 12 Customer Letter Example (USA) This notice applies to your vehicle: , NHTSA: 22V927 Subject: Safety Recall 42M4 – Suspension Strut Dear Audi Owner, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Audi has decided that a defect, which relates to motor vehicle safety, exists in certain 2022 model year Audi vehicles. Our records show that you are the owner of a vehicle affected by this action. What is the issue? A retaining ring on top of the suspension strut could come loose due to a potentially insufficient notch. If the retaining ring on top of the suspension strut becomes loose, the air within the pneumatic spring will be released, leading to a loss of ride comfort accompanied by a drop in ride height on the affected suspension strut. This can affect vehicle handling capabilities, increasing the risk of a crash. What will we do? To correct this defect, your authorized Audi dealer will inspect and , if necessary, replace the affected suspension strut. The inspection will take about an hour to complete. If the strut requires replacement the work will take about a day. This work will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall work. For your convenience, you can also visit www.audiusa.com and click on the “Find a Dealer” link to locate a dealer near you and schedule this service. Precautions you should take If the recall condition is present in the vehicle, customers may see a warning message in the instrument panel, along with a red warning light, indicating an air suspension malfunction. Should this occur, customers are advised to contact an authorized Audi dealer without delay to have the vehicle inspected/repaired. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this letter immediately via first-class mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Experience at 1-800-253-2834 or via our “Contact Us” page at www.audiusa.com. Checking your vehicle for open Recalls and Service Campaigns To check your vehicle’s eligibility for repair under this or any other recall/service campaign, please visit the Recall/Service Campaign Lookup tool at www.audiusa.com and enter your Vehicle Identification Number (VIN). If you still cannot obtain satisfaction, you may file a complaint with: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1- 888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. February 2023 42M4 Page 6 of 12 Customer Letter Example (Canada) This notice applies to your vehicle: , Transport Canada Recall: 2022-712 Subject: Safety Recall 42M4 – Suspension Strut Dear Audi Owner, This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This is to inform you that your vehicle may contain a defect that could affect the safety of a person. Our records show that you are the owner of a vehicle affected by this action. What is the issue? A retaining ring on top of the suspension strut could come loose due to a potentially insufficient notch. If the retaining ring on top of the suspension strut becomes loose, the air within the pneumatic spring will be released, leading to a loss of ride comfort accompanied by a drop in ride height on the affected suspension strut. This can affect vehicle handling capabilities, increasing the risk of a crash. What will we do? To correct this defect, your authorized Audi dealer will inspect and , if necessary, replace the affected suspension strut. The inspection will take about an hour to complete. If the strut requires replacement the work will take about a day. This work will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall work. Precautions you should take If the recall condition is present in the vehicle, customers may see a warning message in the instrument panel, along with a red warning light, indicating an air suspension malfunction. Should this occur, customers are advised to contact an authorized Audi dealer without delay to have the vehicle inspected/repaired. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this letter, you shall forward this letter (and any subsequent notice, if applicable) to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle identified in this letter, please fill out the enclosed prepaid Owner Reply Card and mail it to us so we can update our records. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Relations Monday through Friday from 8AM to 8PM EST at 1-800-822-2834 or via our “Contact Audi Canada” page at www.audi.ca. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. February 2023 42M4 Page 7 of 12 Repair Overview Check circlip on left (driver) front air spring strut and replace strut, if necessary. NOTE These repair instructions may differ from the labor operations and labor times listed in ELSA. Damages resulting from improper repair or failure to follow these work instructions are the dealer’s responsibility and are not eligible for reimbursement under this action. This procedure must be read in its entirety prior to performing the repair. Due to variations in vehicle equipment and options, the steps/illustrations in this work procedure may not identically match all affected vehicles. Diagnosis and repair of pre-existing conditions in the vehicle are not covered under this action. When working during extreme temperatures, it is recommended that the vehicle be allowed to acclimate inside the shop to avoid temperature-related component damage/breakage. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. February 2023 42M4 Page 8 of 12 Repair Instruction Section A – Check for Previous Repair Enter the VIN in Elsa and proceed to the “Campaign/Action” screen. TIP On the date of repair, print this screen and keep a copy with the repair order. Confirm the Campaign/Action is open . If the status is closed, no further work is required. Note the Applicable Criteria ID for use in determining the correct work to be done and corresponding parts associated. CRITICAL REPAIR STEP STOP! If multiple software update Campaign/Actions are open, they must be performed in order of the Start date . The oldest should be performed first. All Safety Recalls must be completed prior to completing this campaign. Proceed to Section B. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. February 2023 42M4 Page 9 of 12 Section B – Left Front Strut Inspection Remove plenum chamber cover: Loosen the plenum chamber cover <1> from the retainers and remove from the luggage compartment seal <3>. Remove the plenum chamber cover <1> toward the front. Remove any remaining clips from the mounting points using the Omega Clip Tool -T40280-. Inspect circlip on left front strut: Check distance between the ends of the circlip on left air spring strut (driver side) only. Check if the circlip is fully seated by checking if the holes are in direct contact with the flange If the distance is over 9mm and the circlip is fully seated: o The strut is OK. o Reinstall the plenum chamber cover in the reverse order of removal. o Proceed to Section D. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. February 2023 42M4 Page 10 of 12 If the distance equals 9mm or less, or if the circlip is not fully seated : o The strut must be replaced. o Proceed to Section C. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. February 2023 42M4 Page 11 of 12 Section C – Replacing Left Front Strut Replace left (driver) front strut: See ELSA Repair Manual: Repair manual > Chassis > Suspension, Wheels, Steering > 40 Front Suspension > Suspension Strut and Upper Control Arm > Suspension Strut, Removing and Installing Perform wheel alignment on the vehicle and adjust the toe and camber settings if necessary. Perform driver assist calibrations as needed. Refer to the ELSA Repair Manual. IMPORTANT The removed strut will be requested back for analysis. Do not discard the removed strut. Proceed to Section D The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. February 2023 42M4 Page 12 of 12 Section D – Campaign Completion Stamp Item#: AUD4927ENG -ORItem # AUD4927FRE Once the campaign has been completed, the technician should stamp the repair order. Stamps are available for ordering through the Compliance Label Ordering Portal. Proceed to Section E Section E – Parts Return/Disposal Properly store (retain), destroy or dispose of removed parts in accordance with all state/province and local requirements, unless otherwise indicated and/or requested through the Warranty Parts Portal (WPP) for U.S. and the Part Destruction and Core Disposition Report for Canada.
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42M4 USA IMPORTANT SAFETY RECALL This notice applies to your vehicle: , NHTSA: 22V927 Subject: Safety Recall 42M4 – Suspension Strut Dear Audi Owner, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Audi has decided that a defect, which relates to motor vehicle safety, exists in certain 2022 model year Audi vehicles. Our records show that you are the owner of a vehicle affected by this action. What is the issue? A retaining ring on top of the suspension strut could come loose due to a potentially insufficient notch. If the retaining ring on top of the suspension strut becomes loose, the air within the pneumatic spring will be released, leading to a loss of ride comfort accompanied by a drop in ride height on the affected suspension strut. This can affect vehicle handling capabilities, increasing the risk of a crash. What will we do? To correct this defect, your authorized Audi dealer will inspect and, if necessary, replace the affected suspension strut. The inspection will take about an hour to complete. If the strut requires replacement the work will take about a day. This work will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall work. For your convenience, you can also visit www.audiusa.com and click on the “Find a Dealer” link to locate a dealer near you and schedule this service. Precautions you should take If the recall condition is present in the vehicle, customers may see a warning message in the instrument panel, along with a red warning light, indicating an air suspension malfunction. Should this occur, customers are advised to contact an authorized Audi dealer without delay to have the vehicle inspected/repaired. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this letter immediately via firstclass mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records. Audi of America, Inc. 3800 Hamlin Road Auburn Hills, MI 48326 +1 800 253 2834 www.audiusa.com Audi of America, Inc. IMPORTANT SAFETY RECALL Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Experience at 1-800-253-2834 or via our “Contact Us” page at www.audiusa.com. Checking your vehicle for open Recalls and Service Campaigns To check your vehicle’s eligibility for repair under this or any other recall/service campaign, please visit the Recall/Service Campaign Lookup tool at www.audiusa.com and enter your Vehicle Identification Number (VIN). If you still cannot obtain satisfaction, you may file a complaint with: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection
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AUDI DEALER COMMUNICATION Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to Audi Public Relations. Audi Customer Protection 42M4_DLR_LAUNCH Repair Available – Safety Recall 42M4 / Suspension Strut This notice is for: Dealer Principal General Manager Sales Managers Service Manager Parts Manager Service Advisor Warranty Administrator Technicians Date: February 09, 2023 Issue: A retaining ring on top of the suspension strut could come loose due to a potentially insufficient notch. If the retaining ring on top of the suspension strut becomes loose, the air within the pneumatic spring will be released, leading to a loss of ride comfort accompanied by a drop in ride height on the affected suspension strut. This can affect vehicle handling capabilities, increasing the risk of a crash.. Precautions If the recall condition is present in the vehicle, customers may see a warning message in the instrument panel, along with a red warning light, indicating an air suspension malfunction. Should this occur, customers are advised to contact an authorized Audi dealer without delay to have the vehicle inspected/repaired. Repair: REPAIR AVAILABLE – February 10, 2023 – Inspect and, if necessary, replace the affected suspension strut. See ELSA/ServiceNet for complete repair & claiming instructions Check daily campaign open inventory report or OMD for affected vehicles in inventory Repair every affected inventory vehicle before delivery to consumers. Parts Department: There will be no parts allocation. Please reference the Repair Projection Tool to view your potential VIN population. Parts will be managed by Free Order. Affected Vehicles Country Beginning Model Year Ending Model Year Vehicle Vehicle Count USA 2022 2022 E‐TRON GT 96 CAN 2022 2022 E‐TRON GT 10 *Counts reflect overall population; some vehicles may have already been repaired. Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source. Notes: Schedule owner repairs immediately Owner mailing – February 2023 IMPORTANT REMINDER: VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. -END OF MESSAGE
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