20Y5 – Suction Pump may Allow Fuel into the EVAP System – 2015-2016 Audi A3

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September 7, 2016 NHTSA CAMPAIGN NUMBER: 16V647000

Suction Pump may Allow Fuel into the EVAP System

As fuel accumulates in the EVAP system, it may leak out through the charcoal canister filter element. A fuel leak in the presence of an ignition source increases the risk of a fire.

 

NHTSA Campaign Number: 16V647

Manufacturer Volkswagen Group of America, Inc.

Components FUEL SYSTEM, GASOLINE, ENGINE AND ENGINE COOLING

Potential Number of Units Affected 110,042

 

Summary

Volkswagen Group of America, Inc. (Volkswagen) is recalling certain model year 2015-2016 Volkswagen Golf, Golf SportWagen, GTI, Audi A3 sedan and A3 Cabriolet vehicles. Due to a problem with the suction pump inside the fuel tank, fuel may flow into the evaporative emissions (EVAP) system.

 

Remedy

Volkswagen will notify owners, and dealers will replace the suction pump, free of charge. The recall began November 2016. Volkswagen owners may contact Volkswagen customer service at 1-800-893-5298, Audi owners may contact Audi customer service at 1-800-253-2834. Volkswagen’s numbers for this recall are 20Y6 and 20Y5.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Volkswagen has a Recall

 


Safety Recall
Code: 20Y5

Suction Pump

 

December 21, 2016

 

Affected Vehicles

U.S.A.: Certain 2015-2016 MY Audi A3 Sedan & A3 Cabriolet

 

Problem Description

The suction pump inside the fuel tank designed to purge fuel from the evaporative emissions (EVAP) system may have been damaged during assembly. This could cause fuel to flow directly into the EVAP system which could, over time, accumulate and cause a leak through the charcoal canister filter element. Leaking fuel, in the presence of an ignition source, may result in a fire.

 

Corrective Action

Replace the suction pump inside the fuel tank.

 

Precautions

If a fuel smell is detected in the vehicle, customers should immediately contact an authorized Audi dealer to have the vehicle inspected.

Additionally, customers may experience refueling issues (early stopping of the fuel nozzle and fuel spillback) when fuel accumulates in the EVAP system. If this happens, customers should immediately contact an authorized Audi dealer to have the vehicle inspected.

 

Parts Information

Parts will be allocated prior to owner notification.

  • Targeted allocation will be used for 5Q0201029 (suction pump).

 

Owner Notification

Owner notification took place in October 2016. Owner letter examples are included in this bulletin for your reference.

 

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Chronology :

July/Aug 2015: First failures were reported from the field and investigation was initiated.

Oct/Nov. 2015: Decrease of reported failures was noted and early failure of a limited number of components assumed. Failures were traced to automatic assembly process at supplier, possibly pre-damaging seal rings.

Nov 2015: Assembly process was changed at supplier, field monitoring concluded.

Apr/May 2016: Increase of failures observed in the field. Vast majority reported from Puerto Rico. Analysis initiated as to why only Puerto Rico seems affected.

June/July 2016: High amount of aromatic compounds in Puerto Rico fuel identified as cause for excess failures.
Additional failures observed in mainland USA.

August 26, 2016: The matter was brought to Volkswagen’s product safety committee and the presence of a defect was determined.

August 29, 2016: The matter was brought to Audi’s product safety committee and the presence of a defect was determined.

 


6 Affected Products

Vehicles

MAKE MODEL YEAR
AUDI A3 2015-2016
VOLKSWAGEN GOLF 2015-2016
VOLKSWAGEN GTI 2015-2016

 


30 Associated Documents

Owner Notification Letter(Part 577)

RCONL-16V647-9723.pdf 41.337KB

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Manufacturer Notices(to Dealers,etc)

RCMN-16V647-2161.pdf 44.53KB

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Manufacturer Notices(to Dealers,etc)

RCMN-16V647-2678.pdf 28.767KB

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Manufacturer Notices(to Dealers,etc)

RCMN-16V647-7329.pdf 19.955KB

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Recall 573 Report – Amendment 1

RCLRPT-16V647-2150.PDF 216.948KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-16V647-2445.pdf 22.066KB

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Manufacturer Notices(to Dealers,etc)

RCMN-16V647-8248.pdf 40.238KB

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Remedy Instructions and TSB

RCRIT-16V647-4450.pdf 1486.245KB

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Remedy Instructions and TSB

RCRIT-16V647-6323.pdf 1635.169KB

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Remedy Instructions and TSB

RCRIT-16V647-6375.pdf 1077.481KB

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Recall 573 Report – Amendment 2

RCLRPT-16V647-4775.PDF 217.689KB

 


Remedy Instructions and TSB

RCRIT-16V647-1179.pdf 1328.211KB

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Defect Notice 573 Report

RCLRPT-16V647-1237.pdf 215.775KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-16V647-7063.pdf 19.986KB

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Remedy Instructions and TSB

RCRIT-16V647-9389.pdf 1074.902KB

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Manufacturer Notices(to Dealers,etc)

RCMN-16V647-0648.pdf 44.537KB

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Manufacturer Notices(to Dealers,etc)

RCMN-16V647-7935.pdf 60.975KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-16V647-9049.pdf 33.337KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-16V647-7194.pdf 35.258KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-16V647-9229.pdf 26.686KB

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Remedy Instructions and TSB

RCRIT-16V647-3414.pdf 1329.857KB

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Interim Owner Notification Letter(Part 577)

RIONL-16V647-4851.pdf 34.595KB

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Interim Owner Notification Letter(Part 577)

RIONL-16V647-9550.pdf 27.247KB

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Recall Acknowledgement

RCAK-16V647-1476.pdf 247.802KB

 


Recall Quarterly Report #1, 2016-4

RCLQRT-16V647-2342.PDF 214.554KB

 


Recall Quarterly Report #2, 2017-1

RCLQRT-16V647-4623.PDF 214.655KB

 


Recall Quarterly Report #4, 2017-3

RCLQRT-16V647-0878.PDF 214.852KB

 


Recall Quarterly Report #3, 2017-2

RCLQRT-16V647-6869.PDF 214.764KB

 


Recall Quarterly Report #5, 2017-4

RCLQRT-16V647-8967.PDF 214.975KB

 


Recall Quarterly Report #6, 2018-1

RCLQRT-16V647-8369.pdf 215.059KB

 


Latest Recalls Documents

For the Latest and Most recent Recall Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=16V647&docType=RCL

 


 

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  • ✔Enhanced OBD2 Scanner Diagnostic Tool: Live data and DTC replay combined with printing function, you can connect it to a computer for fault data printing, prevent auto repair shops from charging randomly, save money and time. ZM201 obd scanner also comes with free-lifetime software updates, ensuring you always have the latest features and improvements.
  • ✔35,901 DTC Lookup: ZM201 car code reader built-in 35,901 DTCs, the old model obd2 usually only have 3,000-10,000. So the ZM201 car scanner has a huge advantage, which means that this obd2 scanner can better help diagnose and solve your vehicle faults. This is a great option if you want to replace or upgrade an existing car scanner.
  • ✔Compatible with 98% Vehicles: ZM201 OBD2 scanner for car is compatible with most cars after 1996(USA)/2002(EU)/2008(Asia). If your car has an OBD2 port (16Pin), and the production time meets the above timeline, then your vehicle is compatible. But it is not compatible with new energy vehicles, hybrid vehicles, and models that do not comply with the OBD2 protocol.
  • ✔Convenient Shortcut Functions: The addition of shortcut keys enhances the user experience. Pressing F1 enables you to quickly retrieve trouble codes, while F2 provides instant access to I/M readiness information. We've also introduced left and right navigation buttons (the previous model had only up and down buttons), making operation even more convenient.

Last update on 2024-03-20 / Affiliate links / Images from Amazon Product Advertising API

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