February 13, 2019 NHTSA CAMPAIGN NUMBER: 19V094000
No Visual Warning of Brake Failure/FMVSS 135;101
If the driver is not alerted when there is a problem with brakes, the driver may lose control of the vehicle while attempting to brake, increasing the risk of crash.
NHTSA Campaign Number: 19V094
Manufacturer Volkswagen
Group of America, Inc.
Components ELECTRICAL SYSTEM, SERVICE BRAKES
Potential Number of Units Affected 4,064
Summary
Volkswagen Group of America, Inc. (Volkswagen) is recalling certain 2019 Beetle and Beetle Convertible vehicles. The instrument cluster may not provide a visual warning when a brake system failure is detected. As a result, the vehicles fail to comply with Federal Motor Vehicle Safety Standard (FMVSS) number 135, “Light vehicle brake systems” and number 101, “Controls and displays.”
Remedy
Volkswagen will notify owners, and dealers will update the instrument cluster software, free of charge. The recall began March 7, 2019. Owners may contact Volkswagen customer service at 1-800-893-5298. Volkswagen’s number for this recall is 90L8.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Check if your Volkswagen has a Recall
Compliance Recall
Code: 90L8
| Subject | Brake System Software – Instrument Cluster Warning Noncompliance | |||||||||
| Release Date | March 07, 2019 | |||||||||
| Affected Vehicles | U.S.A. & CANADA: Certain 2019 MY Volkswagen Beetle & Beetle Convertible
Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source.
| |||||||||
| Problem Description | When the ESP or ABS control unit detects a failure in the brake system regarding the brake force distribution EBV, no visual warning is displayed in the instrument cluster. Because the driver will not see a warning in the instrument cluster when the malfunction occurs, there is a risk of losing control of the car during emergency braking. This may lead to a crash without warning. | |||||||||
| Corrective Action | Criteria 01 vehicles: Update instrument cluster software.
Criteria 02 vehicles: Replace instrument cluster (USA: 12 vehicles / Canada: 3 (three) vehicles) | |||||||||
| Parts Information | Criteria 01 vehicles: Software update only; no parts required.
Criteria 02 vehicles: Replace instrument cluster. Due to the small number of affected vehicles, parts will not be allocated prior to launch. If you need parts to support this recall repair, please contact the Parts Specialists via phone (800-767-6552), email (VWoAPartsSpecialists@vw | |||||||||
| Code Visibility | On or about March 07, 2019, affected vehicles will be listed on the Inventory Vehicle Open Campaign Action report under My Dealership Reports (found on www.vwhub.com & OMD Web). A list will not be posted for dealers who do not have any affected vehicles.
On or about March 07, 2019, this campaign code will show open on affected vehicles in Elsa. On or about March 07, 2019, affected vehicles will be identified with this campaign code in the VIN Lookup tool at www.vw.com and on the NHTSA VIN lookup tool at www.safercar.gov. | |||||||||
| Owner Notification | Owner notification will take place in March 2019. Owner letter examples are included in this bulletin for your reference. | |||||||||
| Additional Information | Please alert everyone in your dealership about this action, including Sales, Service, Parts and Accounting personnel. Contact Warranty if you have any questions.
IMPORTANT REMINDER ON VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. Dealers must ensure that every affected inventory vehicle has this campaign completed before delivery to consumers. Fill out and affix Campaign Completion Label (CAMP 010 000) after work is complete. Labels can be ordered at no cost via the Compliance Label Ordering portal at www.vwhub.com. | |||||||||
| Claim Entry Instructions
After campaign has been completed, enter claim as soon as possible to help prevent work from being duplicated elsewhere. Attach the Elsa screen print showing action open on the day of repair to the repair order. If customer refused campaign work:
| ||||||||||
| Service Number | 90L8 | |||||||||
| Damage Code | 0099 | |||||||||
| Parts Vendor Code | WWO | |||||||||
| Claim Type | Sold vehicle: 7 10
Unsold vehicle: 7 90 | |||||||||
| Causal Indicator | Mark labor as causal | |||||||||
| Vehicle Wash/Loaner | Do not claim wash/loaner under this action
U.S.A.: Loaner/rental coverage cannot be claimed under this action. However, loaner/rental may be covered under the mobility program. Please refer to section 3.30 in the Volkswagen Canada: Loaner/rental coverage cannot be claimed under this action. Please refer to the Volkswagen | |||||||||
| Criteria I.D. | 01 | |||||||||
Update instrument cluster software.
| ||||||||||
| Criteria I.D. | 02 | |||||||||
Replace and program new instrument cluster
| ||||||||||
SEOCONTENT-START
Campaign Work Procedure 90L8 Compliance Recall
NOTE
• Damages resulting from improper repair or failure to follow these work instructions are the dealer’s responsibility and are not eligible for reimbursement under this action.
• Diagnosis and repair of pre-existing conditions in the vehicle are not covered under this action.
Required Tools
Battery Tester/Charger
– GRX3000VAS-
(or equivalent)
Diagnostic Tester
-VAS6150X/VAS6160-
(or equivalent)
Repair Instruction
Section A – Check for Previous Repair
TIP
If Campaign Completion label is present, no further work is required.
• Enter the VIN in Elsa and proceed to the “Campaign/Action” screen.
TIP
On the date of repair, print this screen and keep a copy with the repair order.
• Confirm the Campaign/Action is open <arrow 1>. If the status is closed, no further work is required.
• Note the Applicable Criteria ID <arrow 2> for use in determining the correct work to be done and corresponding parts associated.
For Criteria 01: Proceed to Section B.
For Criteria 02: Proceed to Section C.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019 90L8 Page 6 of 15
Section B – Criteria 01, Update Instrument Cluster Software
NOTE
Prior to launching the VAS Diagnostic Tester and starting an update, ensure the following conditions are met; The ODIS software is completely up to date.
• Refer to the “Alerts” section on ServiceNet home page for the current ODIS version. The battery charger is connected to the vehicle battery and remains connected for the duration of the software update.
• Battery voltage must remain above 12.5 volts for the duration of the software update. Failure to do so may cause the update to fail, which could result in damage to the control module. Control modules damaged by insufficient voltage will not be covered. The screen saver and power saving settings are off.
• Failure to do so may result in the tester entering power save mode during the software update, which could result in damage to the control module. The VAS Diagnostic Tester is plugged in using the supplied power adapters.
• Under no circumstances should the tester be used on battery power alone during the software update. Failure to do so may result in the tester powering off during the update, which could result in damage to the control module. If using a Bluetooth transmitter head, it is connected to the tester with a USB cable.
• Performing a software update using a Bluetooth connection increases the risk of losing connection during the update, which could result in damage to the control module.
It also greatly increases the time required to perform the update. Requests for additional time or parts will be denied if the GFF log shows the update was performed using Bluetooth. The Bluetooth function of the scan tool is physically switched off <see pictures below>.
VAS 6150 & VAS 6150A
(Front panel behind handle)
VAS 6150B
(Right side behind WIRELESS door)
VAS 6150C/D
(Left side behind SC/EX door)
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019 90L8 Page 7 of 15
WARNING
Radiator Fan(s) may cycle ON high speed during the Update Process! There is a serious risk that personal injury may result if contact is made with spinning fan blades. Keep hands and all objects away from Radiator Fan(s) during Update Process!
TIP
To Update-Programming using SVM, review and follow instructions in Technical Bulletin 2014603: Software Version Management (SVM) Operating Instructions.
The SVM Process must be completed in its entirety so the database receives the update confirmation response. A warranty claim may not be reimbursed if there is no confirmation response to support the claim.
• Open the hood.
• Open the battery cover.
• Switch the ignition on.
• Apply the parking brake.
• Switch off all consumers (headlights, heated seats, climate control, etc.).
• Connect the VAS6150X/VAS6160X Diagnostic Tester to the vehicle.
• Start the ODIS program.
• Attach the GRX3000VAS Tester/Charger (or equivalent) to the vehicle battery.
NOTE
Vehicles with Battery Monitoring Control Module -J367- and/or an EFB Battery:
When connecting the charger to the battery, connect the positive cable to the positive terminal of the battery and connect the negative cable to the grounding lug on the chassis. DO NOT connect the ground cable directly to negative terminal of the battery.
• Turn the hazards on.
CAUTION
The procedure may cancel itself if the hazard warning lights are not switched on. The hazard warning lights prevent the system from switching to bus sleep mode during the update.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019 90L8 Page 8 of 15
• Confirm that scan tool is communicating with the diagnostic head by USB <Green Arrow>.
o If the Bluetooth symbol is shown <Red Arrow> then disconnect the diagnostic head from the vehicle and reconnect the USB cable to the diagnostic head and then reattach to the vehicle.
• Upon ODIS startup, verify the “Diagnosis” operating mode is selected <as shown>.
• Once the GFF scan is complete, select “Special functions” <arrow 1>, then “Adapting software” <arrow 2>, then select “Perform test” <arrow 3>.
• Select option 2 to “Update software via action code”.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019 90L8 Page 9 of 15
NOTE
Using Bluetooth for this action is PROHIBITED!
Damage caused to electronic components (e.g. ECM, TCM, etc.) during the SVM flash process is not covered.
• Enter the corrective action code (SVM code) as listed below.
SVM code
42C2
• Select “Accept” <arrow> and follow the on screen prompts.
• During the flash, this screen appears when each of the following operations are performed:
o Flashing
TIP
If the software in the vehicle is already current, a message may appear indicating this. If this occurs, complete the ODIS test plan and send the diagnostic protocol online.
TIP
During the flash, the instrument cluster may go blank, or illuminate just the convertible top icon (even on non-convertibles). This is normal. Do not cycle the ignition unless prompted by the test plan.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019 90L8 Page 10 of 15
• Select Complete/Continue <arrow> after each operation is completed.
• When the SVM update is complete a confirmation message may be displayed <as shown>.
• Select “Complete/Continue” <arrow>.
NOTE
• It is IMPERATIVE that ALL of the ignition cycle on/off delay requests are fulfilled in their entirety during this flash process <arrow 1>.
• Failing to wait for the ignition on/off timing cycle to complete (progress bar and countdown timer <arrow 2>) before cycling the ignition on/off MAY damage a control module.
• Damage to control modules as a result of failing to wait the specified time displayed by the progress bar and countdown timer <arrow 2> are NOT covered under this action.
• After the software update is completed and before sending the GFF Log Online:
o Select the “Control Module” tab.
o Scroll down and right click on the module that was updated (0017).
o Select “Identify Control Module” <arrow>.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019 90L8 Page 11 of 15
• Exit GFF and send diagnostic protocol online when prompted.
NOTE
Static communication faults may store in various control modules during the flash. These faults can only be cleared by following one of these steps:
• Drive the vehicle a short distance (around the parking lot, for example).
• After selecting “Yes”, turn the ignition off for 30 seconds, turn it back on and repeat the GFF exit program.
• Clear faults using OBD (an additional key cycle may also be required).
• Release the parking brake.
• Disconnect the VAS tester.
• Switch off and disconnect the battery charger.
• Reinstall the battery cover.
Proceed to Section D.
Section C – Criteria 02: Replace Instrument Cluster
NOTE
• The instrument cluster is part of the immobilizer system. Be certain that ALL of the currently programmed vehicle keys are present before continuing with this procedure.
• Failure to have all keys present during the procedure may result in the immobilizer system not recognizing a key, which would result in a failure to start the vehicle with the un-programmed key.
• Connect the VAS6150X/VAS6160X Diagnostic Tester to the vehicle.
• Start the ODIS program.
• Attach the GRX3000VAS Tester/Charger (or equivalent) to the vehicle battery.
• Select the “Replacing” function for the instrument cluster control module in Guided Fault Finding. Refer to Vehicle Diagnostic Tester and follow the on-screen prompts.
• When instructed to do so, proceed to the next step and remove the old control module.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019 90L8 Page 12 of 15
• Turn off the ignition and all electrical equipment and remove the ignition key.
• Move the steering wheel to the lowest position.
• Adjust the steering wheel depth (reach) so it is in the fully extended position.
• Loosen the gap cover <3> from the mounts on the upper steering column trim panel <2> using the Trim Removal Wedge -3409-. It is not necessary to remove the complete steering column trim.
• Remove the instrument cluster trim panel <1> from the instrument panel.
• Remove the bolts <2 and 3>.
• Pull the instrument cluster <1> back out of the instrument panel while being careful of the connected wires.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019 90L8 Page 13 of 15
• Move the securing bracket <1> in the direction of the <arrow> and remove the connector <2>.
• Remove the instrument cluster from the vehicle.
• Connect the new instrument cluster to the connector <2> and close the securing bracket <1>.
• Install the new instrument cluster in reverse order of removal and tighten the bolts <2 and 3> to 2 Nm.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019 90L8 Page 14 of 15
• Reinstall the instrument cluster and steering column trim in reverse order of removal.
• Turn on the ignition and continue with the ODIS Test Plan for replacing the instrument cluster control module.
• Follow the on-screen prompts.
• Once the test plan has completed, validate the vehicle mileage and that all instruments and indicators are operating as designed.
• Send the GFF Log online.
• Reset the clock, one-touch window operation, and any other affected customer convenience features.
• Release the parking brake.
• Disconnect the VAS tester.
• Switch off and disconnect the battery charger.
• Reinstall the battery cover.
Proceed to Section D.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Volkswagen dealer. 2019 Volkswagen Group of America, Inc. and Volkswagen Canada. All Rights Reserved.
March 2019 90L8 Page 15 of 15
Section D – Campaign Completion Label
• Fill out and affix Campaign Completion Label, part number CAMP 010 000, next to the vehicle emission control information label.
TIP
Ensure Campaign Completion Label does not cover any existing label(s).
Proceed to Section E.
Section E – Parts Return/Disposal
Properly store (retain), destroy or dispose of removed parts in accordance with all state/province and local requirements, unless otherwise indicated and/or requested through the Warranty Parts Portal (WPP) for U.S. and the Part Destruction and Core Disposition Report for Canada.
SEOCONTENT-END
1 Affected Product
Vehicle
| VOLKSWAGEN | BEETLE | 2019 |
7 Associated Documents
ISSUED Owner Notification Letter(Part 577)
RCONL-19V094-3796.pdf 32.662KB
Non-Compliance Notice 573 Report
RCLRPT-19V094-7312.PDF 215.21KB
Remedy Instructions and TSB
RCRIT-19V094-2969.pdf 729.215KB
Recall Acknowledgement
RCAK-19V094-9376.pdf 315.402KB
Manufacturer Notices(to Dealers,etc) – March 06, 2019 Repair Available – Compliance Recall 90L8 / Brake System Software – Instrument Cluster Warning Noncompliance
ISSUED Owner Notification Letter(Part 577) – PRI
RCONL-19V094-4877.pdf 40.264KB
Recall Quarterly Report #1, 2019-1
RCLQRT-19V094-1341.PDF 211.161KB
Recall Quarterly Report #2, 2019-2
RCLQRT-19V094-9333.PDF 211.26KB
Recall Quarterly Report #3, 2019-3
RCLQRT-19V094-5754.PDF 211.343KB
Latest Recalls Documents
Reprogramming
Overview – Introduction
The Immobilizer is a theft-deterrent device that adds a layer of security to VWGoA vehicles that include the following brands: Audi, Bentley, Lamborghini, and VW. Certain repairs such as replacing emission parts cannot be performed without resetting the immobilizer code for the vehicle. This is done by a technician using the VAS for PC software to synchronize the immobilizer code embedded in the ignition key with other codes resident on parts such as the Transmission Control Module, Engine Control Module, and Instrument Cluster.
Before you can replace an emission part
Whenever you replace an emission-related control module, the immobilizer must be reset using the VAS for PC software. This can only be done if you meet the following requirements:
- You have enrolled into the program (see step 1 - Complete Pass Thru Enrollment Forms)
- You have received an email from VWGoA that contains a Security ID and Password to access the immobilizer application hosted in Germany
- You have received an email from VWGoA that contains a certificate file (e.g. IndepeDeale.30001.300999.pfx)
- You have installed the certificate onto your PC
- You have obtained a J 2534-1 Pass Thru device (see recommended J 2534-1 Pass Thru devices)
- You have performed the steps outlined in VAS for PC Setup
Recommended J 2534-1 Pass Thru devices
Pass thru devices are available for purchase from a recommended Manufacturer for registered workshops to perform Immobilizer functions. The Pass Thru devices that have been tested to work with VAS for PC follow:
Available from ACTIA Corp. https://www.actiaus.com, https://www.passthruxs.com or (734) 266-2083 |
|
Available from Drew Technologies, Inc. https://www.drewtech.com or (734) 222-5228 |
Available from Blue Streak Electronics https://www.bsecorp.com or (905) 669-4812 Email at [email protected] |
|
Available from Dearborn Group Technology https://www.dgtech.com or (248) 488-2080 Email at [email protected] |
Note: Currently, Pass Thru re-programming supports SAE J2534-1 version 4.04 only. Please ensure that you have installed the appropriate driver for your Pass Thru device. For details read the documentation shipped with your device or contact the manufacturer.
Immobilizer-Reprogramming-Instructions
https://erwin.vw.com
https://erwin.audiusa.com
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- [All-in-One OEM Reprogramming and Diagnostics] - When seamlessly integrated with OEM diagnostic software, this dongle enables you to perform a wide range of functions, including ECU programming and coding, DTC reading and clearing, active tests, component matching, adaptations, rewriting, guided troubleshooting, and more. This all-in-one tool eliminates the need for multiple OEM devices, significantly boosting work efficiency.
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- Supports 8+ OE Software Platforms with One Tool - Work seamlessly across Forscan, FJDS, FDRS, Tech2Win, SPS 2, Techline, GDS2, and Witech 2.0. This J2534 pass-thru device lets you switch between platforms in seconds, streamlining workflow and reducing hardware costs. *No OE Software Provided, OE diagnostic software require separate subscriptions
- Reliable Forscan Adapter for Ford Diagnostics - The RLink X3 is a pro-grade Forscan OBD2 adapter, providing a stable connection for Ford, Lincoln, Mazda, and other Forscan software vehicles. Ideal for programming, module coding, and advanced vehicle configuration
- Broad Coverage for 2006 to 2025 GM, Ford & Chrysler Vehicles - Equipped with J2534 and CAN-FD protocols, this OBD2 connector supports model-year 2006 and newer vehicles. Handle the latest CAN-FD control systems with full compatibility across GM, Ford, and Chrysler platforms
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Bestseller No. 6
- ALL OF THE J2534 PROTOCOLS - This single unit has all of the protocols you need for your OEM J2534 reprogramming and diagnostics including the latest in DoIP and CanFD
- J2534 TECHNICAL SUPPORT - FREE for the life of the tool. Staffed by technicians who understand vehicle repair and J2534 Pass‑thru
- TOOLBOX WITH OEM APPLICATION DESCRIPTIONS - educational video tutorials and real-time news – Giving you the confidence and up-to-date knowledge to get the job done
- J2534 v05.00 API - The newest version of J2534 to give you the latest in pass-thru technology
- FUTURE PROOF WITH 4 CAN CHANNELS - Going beyond the 3 required by select Chrysler/FCA models, CarDAQ-Plus 3 also provides a 4th to meet the needs of future OEM applications
Last update on 2026-06-02 / Affiliate links / Images from Amazon Product Advertising API
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