NHTSA ID Number: 10161709
Manufacturer Communication Number: A8719922042340_5
Summary
This technical service bulletin instructs the reader to replace the refrigerant hose for air conditioning that won’t cool.
3 Affected Products
Vehicle
| AUDI | Q3 | 2015-2017 |
Customer states:
- The air conditioning does not cool.
Workshop findings:
No DTCs are stored in the heating and air conditioning electronics control module, J255 (address word 0008).
Technical Background
The technical diagnosis reveals that there is no refrigerant in the circuit. The refrigerant hose that connects the suction side of the compressor to the condenser is found to be damaged, as the rubber portion of the hose is making contact with the compressor pulley (Figure 1 and Figure 2).
A production issue with the assembly gauge used during assembly of the hose was found. This issue caused the
hose to be assembled with an incorrect geometry. As a result, the lie intended to keep the hose away from the air conditioning compressor pulley was compromised.
Production Solution
The refrigerant hose assembly gauge was corrected in production.
Service
Replace the damaged refrigerant hose and ensure that the natural lie of the hose is away from the air conditioning compressor pulley. Evacuate and recharge the refrigerant circuit and replace any lost PAG oil that may have been discharged from the system. Failure to maintain the correct total amount of PAG oil in the circuit will lead to premature air conditioning compressor failure.
SEOCONTENT-START
Page 1 of 4
© 2019 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
87 Air conditioning does not blow cold
87 19 92 2042340/5 June 27, 2019. Supersedes Technical Service Bulletin Group 87 number 17-83 dated September 25, 2017 for reasons listed below.
Model(s)
Year
VIN Range
Vehicle-Specific Equipment
Q3
2015 – 2016
All
Not Applicable
Q3
2017
000001 – 007836
Not Applicable
Condition
REVISION HISTORY
Revision
Date
Purpose
5
–
Revised Warranty (Updated Labor Operations)
4
09/25/2017
Revised Warranty (Added GFF allowance)
3
11/09/2016
Revised header data (New solution VIN break)
Customer states:
The air conditioning does not cool.
Workshop findings:
No DTCs are stored in the heating and air conditioning electronics control module, J255 (address word 0008).
Technical Background
The technical diagnosis reveals that there is no refrigerant in the circuit. The refrigerant hose that connects the suction side of the compressor to the condenser is found to be damaged, as the rubber portion of the hose is making contact with the compressor pulley (Figure 1 and Figure 2).
A production issue with the assembly gauge used during assembly of the hose was found. This issue caused the hose to be assembled with an incorrect geometry. As a result, the lie intended
Figure 1. Point of hose contact with air conditioning compressor pulley.
Page 2 of 4
© 2019 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
to keep the hose away from the air
conditioning compressor pulley was
compromised.
Figure 2. Point of hose contact with air conditioning compressor pulley
– rear view.
Production Solution
The refrigerant hose assembly gauge was corrected in production.
Service
Replace the damaged refrigerant hose and ensure that the natural lie of the hose is away from the air conditioning
compressor pulley. Evacuate and recharge the refrigerant circuit and replace any lost PAG oil that may have been
discharged from the system. Failure to maintain the correct total amount of PAG oil in the circuit will lead to
premature air conditioning compressor failure.
Page 3 of 4
© 2019 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Warranty
Claim Type: 110 up to 48 Months/50,000 Miles.
G10 for CPO Covered Vehicles – Verify Owner.
If the vehicle is outside any warranty, this Technical Service Bulletin is informational
only.
Service Number: 8743
Damage Code: 0010
Labor Operations: Refrigerant hose remove + reinstall 8745 1900 See SRT
Refrigerant drain and fill 8703 1750 See SRT
Diagnostic Time: GFF 0150 0000 Time stated on
the diagnostic
protocol (Max 10
TU)
Road test prior to service procedure No allowance 0 TU
Road test after service procedure No allowance 0 TU
Claim Comment: As per TSB #2042340/5
All warranty claims submitted for payment must be in accordance with the Audi
Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi
Warranty.
Page 4 of 4
© 2019 Audi
of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi
of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Required Parts and Tools
Always check with your Parts Department and/or ETKA for the latest information and parts bulletins.
Part Number Part Description Quantity
8U0820721F Air conditioner hose 01
ZVP000134
(Outside Material)
Refrigerant R134 535g (19 oz.) (Max)
G 052300A2
PAG oil for Denso compressor
0.5 (Max)
See ETKA Fasteners, Bolts, Nuts, and Screws as needed per the
Repair Manual
See ETKA/ELSA
Additional Information
All parts and service references provided in this TSB (2042340) are subject to change and/or removal.
©2019 Audi
of America, Inc. All rights reserved. Information contained in this document is based on the latest
information available at the time of printing and is subject to the copyright and other intellectual property rights of
Audi
of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any
time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these
materials be modified or reposted to other sites without the prior expressed written permission of the publisher.
SEOCONTENT-END
2042340/5
June 27, 2019
- GREEN REFRIGERATION SOLUTION: ZeroR AC Refrigerant is a 100% natural hydrocarbon gas, offering a more eco-friendly alternative to traditional AC recharge like R134a. It helps reduce environmental impact while providing reliable cooling performance
- R134A READY INSTALLATION: Designed to fit R134a systems, ZeroR AC Refrigerant installs just like any standard refrigerant. The cans feature R134a-compatible threads, ensuring easy and seamless installation with your existing R 134a refrigerant can taps
- SMALLER CAN BIGGER IMPACT: Each can of our car AC refrigerant holds 6oz of refrigerant, but its performance is equivalent to 16oz of R134a. This makes it a highly efficient and cost-effective option, requiring less product while maintaining excellent performance
- BUILT FOR SAFE USAGE: ZeroR AC Car Refrigerant is rated with a class 2.1 rating, similar to newer refrigerants. When used in systems designed for refrigerants, it’s safe and poses no danger to users under normal operating conditions
- REGULATED FOR LEGAL SAFETY: ZeroR AC Recharge Can is approved for use in R134a systems only, in compliance with EPA regulations. It ensures proper functionality without the risk of mixing refrigerant types, providing peace of mind and legal safety
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- PREMIUM HIGH-PURITY SPECIFICATION (99.5%+) - Manufactured to a tightly controlled formula with purity exceeding common refrigerant standards (AHRI 700). No mystery fillers, moisture contamination, or inconsistent blends found in low-grade alternatives
- SIGNIFICANTLY LOWER CHARGE WEIGHT REQUIRED- Hydrocarbon refrigerants absorb more heat per ounce than traditional R134a. As a result, substantially less refrigerant is required to achieve comparable cooling performance. Do not charge by R134a weight
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- PROFESSIONAL-STYLE SELF-SEALING VALVE- 6 oz net cans feature a self-sealing female valve with standard ½″ ACME threads, compatible with common R134a charging hoses. No puncture cans, no special adapters required
- GREEN REFRIGERATION SOLUTION: ZeroR AC Refrigerant is a 100% natural hydrocarbon gas, offering a more eco-friendly alternative to traditional AC recharge like R134a. It helps reduce environmental impact while providing reliable cooling performance
- R134A READY INSTALLATION: Designed to fit R134a systems, ZeroR AC Refrigerant installs just like any standard refrigerant. The cans feature R134a-compatible threads, ensuring easy and seamless installation with your existing R 134a refrigerant can taps
- SMALLER CAN BIGGER IMPACT: Each can of our car AC refrigerant holds 6oz of refrigerant, but its performance is equivalent to 16oz of R134a. This makes it a highly efficient and cost-effective option, requiring less product while maintaining excellent performance
- BUILT FOR SAFE USAGE: ZeroR AC Car Refrigerant is rated with a class 2.1 rating, similar to newer refrigerants like R1234YF. When used in systems designed for refrigerants, it’s safe and poses no danger to users under normal operating conditions
- REGULATED FOR LEGAL SAFETY: ZeroR AC Recharge Can is approved for use in R134a systems only, in compliance with EPA regulations. It ensures proper functionality without the risk of mixing refrigerant types, providing peace of mind and legal safety
- R134a Replacement - Hydrocarbon blend that is 100% natural, safe for the ozone and non global warming. Chemically compatible with R134a systems.
- 6oz (11.7 fl oz) Cans - Compressed gas is measured by weight. This gas is light weight compared to others, but has the same "volume". Guaranteed that you will use no more than normal
- SSV Cans - Self Sealing Valve allows for the storage of unused gas. Requires SSV compatible tool. Avoid "piercing" style tools or the gas may come out slowly or not at all.
- Disclosures - Product is flammable like many other modern refrigerants. Observe all precautions on the product lablel when handling and storing. Follow all legal requirements when charging your system. Hydrocarbon blend refrigerant for NON MVAC use in 6oz SSV Cans.
- Wide Compatibility --- The AC recharge hose with gauge completed with R134A self-sealing refrigerant can opener tap dispensing valve with 1/2” thread, for use in adding R134A refrigerant to vehicle or home air-conditioning with highly working performance
- Easy to Use --- The car ac recharge kit are designed with 90-degree push & lock coupler with auto shut off. Easy and convenient to use. Come with gauge for easily viewing during use and getting a correct charge
- R134A Self-sealing Can Tap --- This can tap can only be use on self-sealing cans with 1/2” thread (Can capacity usual greater than 6OZ or so-called big cans), either cannot be used on puncture style cans
- Premium Quality --- High quality R134A refrigerant freon charge hose with gauge with strong construction.Built-in safety valve to prevent accidental venting of refrigerant
- Package Include ---- With 1/2” ACME Self-Sealing frezon can tap, recharge Hose with gauge and R134A low side quick coupler. Gauge diameter: 5 cm / 1.97 inch, hose length: 34 cm / 13.39 inch, total length: 39 cm / 15.35 inch
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