2015-2020 Audi Safety Recall 69BY Passenger Occupant Detection System (PODS)

March 22, 2021 NHTSA CAMPAIGN NUMBER: 21V198000

Passenger Air Bag May Deactivate

A deactivated passenger air bag increases the risk of injury during a crash.

 

NHTSA Campaign Number: 21V198

Manufacturer VolkswageneBay logo Group of America, Inc.

Components AIR BAGS

Potential Number of Units Affected 153,152

 

Summary

VolkswageneBay logo Group of America, Inc. (AudieBay logo) is recalling certain 2015-2020 AudieBay logo S3 Sedan, A3 Sedan, 2016-2018 A3 Etron, 2017-2020 RS3 Sedan, and 2015-2019 A3 Cabriolet vehicles. The passenger occupant detection system (PODS) may malfunction and switch off the passenger air bag even when the seat is occupied.

 

Remedy

Dealers will replace the PODS sensor mat and update the PODS control module, free of charge. Owners letters were mailed December 23, 2021. Owners may contact AudieBay logo customer service at 1-800-253-2834. AudieBay logo’s number for this recall is 69BY.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Audi has a Recall

 


Issue

The passenger occupant detection system (PODS) may detect a malfunction and switch off the passenger airbag even though the seat may be occupied.

However, the airbag system and the warning strategy operate as designed. If the PODS malfunctions, a warning light in the instrument panel comes on together with an acoustic warning sound and an error message is displayed in the instrument cluster. The airbag indicator light shows “passenger airbag off”. This error often occurs sporadic and for a limited amount of time. When the error and consequently the warnings disappear, the passenger airbag works again as intended without any action/interaction necessary by the customer. In the event of an accident necessitating passenger airbag activation there would be an increased risk of injury to the occupant seated in the front passenger seat if the passenger airbag is switched off/not working.

 

Precautions

AudieBay logo has advised that customers can continue driving these vehicles. Customers are asked to ensure that everyone who uses the vehicle has read the owner’s manual and is familiar with how the PODS works for the front passenger seat.

As designed, in case of a malfunction within the PODS, a warning light in the instrument panel will come on together with a warning sound and an error message will be displayed in the instrument cluster (the airbag indicator light shows “passenger airbag off”). If these warnings appear, AudieBay logo recommends that you stop using the front passenger seat and make arrangements to have the vehicle inspected/repaired at an AudieBay logo dealership as soon as possible.

 

Repair

REPAIR AVAILABLE – December 17, 2021 – Replace passenger occupant detection system (PODS) sensor mat and update the PODS control module.

See ELSA/ServiceNet for complete repair & claiming instructions

Check daily campaign open inventory report or OMD for affected vehicles in inventory

Repair every affected inventory vehicle before delivery to consumers.

 

Problem Description

The passenger occupant detection system (PODS) may detect a malfunction and switch off the passenger airbag even though the seat may be occupied.

However, the airbag system and the warning strategy operate as designed. If the PODS malfunctions, a warning light in the instrument panel comes on together with an acoustic warning sound and an error message is displayed in the instrument cluster. The airbag indicator light shows “passenger airbag off”. This error often occurs sporadically and for a limited amount of time. When the error (and consequently) the warnings disappear, the passenger airbag works again as intended without any action/interaction necessary by the customer. In the event of a crash necessitating passenger airbag activation, there would be an increased risk of injury to the occupant seated in the front passenger seat if the passenger airbag is switched off/not working.

 

Corrective Action

Replace passenger occupant detection system (PODS) sensor mat and update the PODS control module.

 

Repair Overview

Replace PODS sensor mat.

Program existing PODS ECU.

Perform PODS Basic Settings.

 


Campaign Tip

Safety Recall 69BY– Programming Failures

Issue

During the PODS control module programming step using PODS Programmer VWAAUDI69BY, the programming may fail due to a communication interruption (LED flashes red two times).

A loss or change in the 12V power supply to the PODS Programmer will lead to a loss of communication between the PODS Programmer and the PODS control module.

 

Resolution

After evaluating PODS programming failures, it was discovered that the vehicles 12V outlet power source was not a consistent power source, regardless if a battery maintainer was attached.

Especially on vehicles with a weakened battery. When updating over 1000 PODS control modules using an external 12V power source, there were zero PODS control module failures.

Prior to attempting the programming step outlined in the 69BY work instructions:

  • Ensure the PODS Programmer is properly connected to the PODS control module.
  • To ensure there is no interruption in the 12V power supply, an external 12V power source (locally sourced) is the preferred method of powering the PODS Programmer. Using the vehicle’s 12V power source increases the risk of PODS programming failures.

 


Frequently Asked Questions (FAQ)

 

ACTION SUMMARY
Campaign Code69BY
Action StatusREPAIR NOT YET AVAILABLE
Market(s)USA & CANADA
Affected Vehicles
Country Beginning Model Year Ending Model Year Vehicle Vehicle Count
USA 2015 2019 A3 CABRIOLET 11,736
USA 2016 2018 A3 ETRON 9,573
USA 2015 2020 A3 SEDAN 113,164
USA 2017 2020 RS3 SEDAN 4,147
USA 2015 2020 S3 SEDAN 14,532
CAN 2016 2020 A3 CABRIOLET 1,742
CAN 2016 2018 A3 ETRON 1,384
CAN 2016 2020 A3 SEDAN 10,664
CAN 2018 2020 RS3 SEDAN 1,610
CAN 2016 2020 S3 SEDAN 2,804

 

 

Problem Description

The passenger occupant detection system (PODS) may detect a malfunction and switch off the passenger airbag even though the seat may be occupied.

However, the airbag system and the warning strategy operate as designed. If the PODS malfunctions, a warning light in the instrument panel comes on together with an acoustic warning sound and an error message is displayed in the instrument cluster. The airbag indicator light shows “passenger airbag off”. This error often occurs sporadic and for a limited amount of time. When the error and consequently the warnings disappear, the passenger airbag works again as intended without any action/interaction necessary by the customer. In the event of an accident necessitating passenger airbag activation there would be an increased risk of injury to the occupant seated in the front passenger seat if the passenger airbag is switched off/not working.

AudieBay logo is not aware of any injuries as a result of this issue.

 

Precautions

AudieBay logo has advised that customers can continue driving these vehicles. AudieBay logo also advises customers ensure that everyone who uses the vehicle has read the owner’s manual and is familiar with how the PODS works for the front passenger seat.

As designed, in case of a malfunction within the PODS, a warning light in the instrument panel will come on together with a warning sound and an error message will be displayed in the instrument cluster (the airbag indicator light shows “passenger airbag off”). If these warnings appear, AudieBay logo recommends to stop using the front passenger seat and make arrangements to have the vehicle inspected/repaired at an AudieBay logo dealership as soon as possible.

 

IMPORTANT REMINDER ON VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS

New Vehicles in Dealer Inventory: It is a violation of Federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety.

Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied.

VIN Lookup Visibility – NHTSA safercar.gov and audiusa.com:  On or about March 30, 2021, the campaign code will appear for affected vehicles in the VIN lookup tool(s).  Customers can check a vehicle’s eligibility for repair under this or any other recall/service campaign by clicking on the Look Up Recalls link at www.audiusa.com and entering the Vehicle Identification Number (VIN).

 

 

What is the status of this recall repair?

The recall repair is not yet available.

 

When will the recall repair be available?

AudieBay logo is currently investigating and developing a repair solution, but currently there is no ETA for repair availability.

 

Can affected vehicles continue to be driven?

AudieBay logo has advised that customers can continue driving these vehicles. AudieBay logo also advises customers ensure that everyone who uses the vehicle has read the owner’s manual and is familiar with how the PODS works for the front passenger seat.

As designed, in case of a malfunction within the PODS, a warning light in the instrument panel will come on together with a warning sound and an error message will be displayed in the instrument cluster (the airbag indicator light shows “passenger airbag off”). If these warnings appear, AudieBay logo recommends to stop using the front passenger seat and make arrangements to have the vehicle inspected/repaired at an AudieBay logo dealership as soon as possible.

 

Why has this recall been announced when dealers are not yet able to perform the repairs?

Once a determination of safety defect or noncompliance is made, the law requires auto manufacturers to notify the government promptly – regardless of parts/repair availability.

 

What if a customer requests that their vehicle be repaired immediately?

The recall repair is not yet available; however:

  • If a vehicle is experiencing PODS issues and Safety Recall 69Z4 shows OPEN in ELSA, the 69Z4 recall repair should be performed.
  • Vehicles experiencing PODS issues without an open Safety Recall 69Z4 in ELSA may be addressed under Technical Bulletin TSB 2061030.
  • Any repairs or damage resulting from outside influence will not be covered.
  • If a vehicle is not experiencing any issues, please inform the customer that a repair solution is pending, and that they will receive formal notification via first-class mail once the repair is available. Once the customer receives formal notification, they may contact their authorized dealer to schedule the repair.

 

Are there any precautions that customers should take prior to having this campaign performed?

This recall repair is not yet available. AudieBay logo has advised that customers can continue driving these vehicles. AudieBay logo also advises customers ensure that everyone who uses the vehicle has read the owner’s manual and is familiar with how the PODS works for the front passenger seat.

As designed, in case of a malfunction within the PODS, a warning light in the instrument panel will come on together with a warning sound and an error message will be displayed in the instrument cluster (the airbag indicator light shows “passenger airbag off”). If these warnings appear, AudieBay logo recommends to stop using the front passenger seat and make arrangements to have the vehicle inspected/repaired at an AudieBay logo dealership as soon as possible.

 

When will customers receive a letter about this recall?

Owner notices are planned for mail drop on May 21, 2021. At this time (March 2021) we anticipate this will be an interim notice as required by Federal/Provincial regulations.

 

Is a loaner vehicle or towing assistance being covered under this action?

In the event a request is made, please follow existing alternate transportation/towing assistance guidelines to assist the customer. Charges for either service cannot be billed against this campaign but must be handled separate from the campaign.

 

What should dealers do if they have any affected vehicles in inventory?

Dealers can use their most current OMD Web report to identify any affected vehicles that may be in their inventory. In the interest of customer safety and satisfaction, affected vehicles should be kept in a secure area where they cannot be made available for sale, lease, trade or demo use until this repair becomes available and has been performed.

 

Who should dealers contact if they have additional questions?

Dealers with additional questions about this or any other campaign should contact Warranty. Press inquiries should be directed to AudieBay logo Public Relations.

 

END OF DEALER FAQ

 

IMPORTANT!

This FAQ is intended to provide supplementary information regarding this action. For additional information, please refer to the campaign circular posted on ElsaWeb and ServiceNet. To ensure that ALL of your personnel are aware of this action before receiving questions from any customer, please share this information with ALL personnel who have campaign-related responsibilities, including service writers, technicians, parts employees, warranty administrators, etc.

 


James C. Owens, Acting Administrator
National Highway Traffic Safety Administration
1200 New Jersey Avenue, S.E.
Washington, DC 20590

 

Subject: Chronology for VolkswageneBay logo Recall 69BY – PODS

 

Dear Mr. Owens:

 

VolkswageneBay logo hereby submits the following chronology associated with the subject recall.

 

Chronology of Defect

June 12, 2019: The AudieBay logo Product Safety Committee makes the determination of a defect and decides a voluntary safety recall (69Z4) for A3 vehicles manufactured between late 2013 and April 2019 due to a possible issue with the Passenger occupant detection system (PODS). The root cause was identified as a widening of the plug-in contacts at the connector underneath the seat that may lead to sporadically loose contacts and incorrect electrical contacting which may cause the PODS to detect a malfunction and switch off the passenger airbag even though the seat may be occupied.

September 2019: Start of campaign 69Z4 with installation of new more robust PODS connector and optimized cable routing.

February 2020: The US market reports cases of PODS malfunctions on vehicles not included in the campaign.

March/April 2020: AUDIeBay logo AG becomes aware of new complaints regarding vehicles thad had undergone the 69Z4 campaign repair. AudieBay logo also identified additional complaints via NHTSA’s VOQ system indicating potential issues after the campaign remedy. AudieBay logo began investigating the possible cause.

March – August 2020: AudieBay logo initiated parts collection and analysis as part of the investigation process. Process delays and interruptions occurred due to COVID-19 restrictions. Concurrently, AudieBay logo also began reviewing the remedy procedure used in 69Z4 and investigated whether technician errors may have affected the previous repairs.

September 2020 to February 2021: Continued root cause analysis for claims after campaign and for claims after change in production with frequent updates to the AudieBay logo Product Safety Committee. Analysis of all potential contributing factors, inspection of vehicles, evaluation of statistical data and detailed testing to reproduce errors and understand failure pattern. Despite intense efforts, the faults triggering the error codes, which often only occur sporadically, could not be reproduced and the root cause remains unknown.

 

During this time period AudieBay logo also continued to monitor the field and to collect field parts for the ongoing investigation.

March 15, 2021: Despite the unknown root cause, based on the number of claims after the previous recall, the AudieBay logo Product Safety Committee believes that an additional issue exists within the PODS system, beyond the issue addressed by campaign 69Z4. Out of an abundance of caution, it was decided to recall all AudieBay logo A3 vehicles built between 2013 and 2020 due to this topic.

AudieBay logo continues to investigate the root cause and failure pattern.

To date, AudieBay logo is unaware of any accidents or injuries related to this issue.

Please contact me if you require any additional information or have any questions related to this information.

 

Sincerely,

 

Christopher T. Sandvig
Director, Group Customer Protection
Group Quality

 



19 Affected Products

Vehicles

MAKEMODELYEAR
AUDIA32015-2020
AUDIA3 ETRON2016-2018
AUDIRS32017-2020
AUDIS32015-2020

 


19 Associated Documents

Frequently Asked Questions (FAQ)

RMISC-21V198-4228.pdf 694.467KB

 


Manufacturer Notices(to Dealers,etc) – Audi Date: March 29, 2021 Advance Notice Safety Recall 69BY / Passenger Occupant Detection System (PODS)

RCMN-21V198-3234.pdf 702.246KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V198-5234.pdf 158.136KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V198-9406.pdf 132.977KB

 


Recall 573 Report-Amendment 1

RCLRPT-21V198-2265.PDF 217.758KB

 


Recall Acknowledgement

RCAK-21V198-2231.pdf 651.547KB

 


Recall 573 Report

RCLRPT-21V198-1520.PDF 217.652KB

 


Chronology

RMISC-21V198-3847.pdf 209.522KB

 


ISSUED Owner Notification Letter(Part 577) – 69BY Audi Customer PRI

RCONL-21V198-6863.pdf 1151.629KB

 


Recall 573 Report-Amendment 2

RCLRPT-21V198-7323.PDF 217.704KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V198-8215.pdf 583.858KB

 


Recall Quarterly Report #1, 2021-4

RCLQRT-21V198-9753.PDF 211.153KB

 


Remedy Instructions and TSB

RCRIT-21V198-8840.pdf 5198.886KB

 


Audi January 12, 2022 Campaign Tip Safety Recall 69BY Programming Failures

RMISC-21V198-8590.pdf 296.496KB

 


Manufacturer Notices(to Dealers,etc) – AUDI Date: December 16, 2021 Repair Available Safety Recall 69BY / Passenger Occupant Detection System (PODS

RCMN-21V198-8862.pdf 783.574KB

 


Remedy Instructions and TSB

RCRIT-21V198-6076.pdf 5232.338KB

 


Manufacturer Notices(to Dealers,etc) – AUDI Date: January 21, 2022 Changes Impacting Safety Recall 69BY / Passenger Occupant Detection System (PODS)

RCMN-21V198-6185.pdf 281.376KB

 


Remedy Instructions and TSB

RCRIT-21V198-1802.pdf 5232.986KB

 


Audi Campaign Tip Safety Recall 69BY– Programming Failures Date February 17, 2022

RMISC-21V198-8626.pdf 107.054KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V198&docType=RCL

 


 

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