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December 1, 2021 NHTSA CAMPAIGN NUMBER: 21V935000
Retaining Ring On Air Suspension Struts May Loosen
A loose retaining ring may allow air to escape, compromising vehicle handling and increasing the risk of a crash.
NHTSA Campaign Number: 21V935
Manufacturer Volkswagen Group of America, Inc.
Components SUSPENSION
Potential Number of Units Affected 10
Summary
Volkswagen Group of America, Inc. (Volkswagen
) is recalling certain 2022 Audi
E-Tron GT vehicles. The retaining ring on the air suspension struts may come loose.
Remedy
Dealers will inspect and replace the air suspension struts as necessary, free of charge. Owner notification letters were mailed January 27, 2022. Owners may contact Audi customer service at 1-800-253-2834. Volkswagen
’s number for this recall is 42L2.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Audi has a Recall
Affected Vehicles
Country | Beginning Model Year | Ending Model Year | Vehicle | Vehicle Count |
USA | 2022 | 2022 | E‐TRON | 10 |
Problem Description
A retaining ring on top of the suspension strut could come loose due to a potentially insufficient notch. If the retaining ring on top of the suspension strut gets loose, the air within the pneumatic spring will be released, leading to a loss of ride comfort accompanied by a drop in ride height on the affected suspension strut. Vehicle handling capabilities could be affected, increasing the risk of a crash.
Corrective Action
Inspect and, if necessary, replace the affected suspension strut.
Precautions
If the vehicle is experiencing the recall condition, a warning message, along with a red warning light, will be displayed indicating an air suspension malfunction. If this happens, customers are advised to contact an authorized Audi dealer without delay and make arrangements to have the vehicle inspected/repaired.
Code Visibility
On or about January 28, 2022, the campaign code will be applied to affected vehicles.
Owner Notification
Owner notification will take place in January 2022. Owner letter examples are included in this bulletin for your reference.
Repair Overview
Check BOTH front air suspension strut circlips.
Replace strut(s), if necessary.
Chronology :
Sept. 16, 2021: During a final internal road test of an Audi e-tron GT after the finishing assembly line and before transportation to the field, an issue with the air suspension was detected.
September 17 – October 18, 2021: Immediate investigation of the vehicle in the factory and information to the supplier. Analysis and check of the parts in stock and in process including all cars still in the factory, followed by a detailed analyses and identification of the cause and possibly affected batches.
October 18, 2021: The responsible department determines that it cannot be ruled out that affected parts were also installed in vehicles already in the field. Therefore the issue is submitted to the Audi Product Safety Commitee.
October 19 – November 24, 2021: Topic was presented to the Product Safety Committee. The suspect parts were identified but the corresponding vehicles had not yet been determined. Possibly affected vehicles still in the factory were identified and a stop order was issued for the vehicles in the ports. Additional investigation to clearly identify the possibly affected vehicles in the field.
November 24, 2021: It is determined that there is a total of 10 affected vehicles produced for the United States, with 3 of them already being in the field. The Audi Product Safety Committee decides a worldwide safety recall.
Audi is not aware of any customer complaints, warranty records, crashes or injuries due to this issue.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
AUDI![]() | E-TRON GT | 2022 |
8 Associated Documents
Defect Notice 573 Report
RCLRPT-21V935-4296.PDF 215.953KB
Recall Acknowledgement
RCAK-21V935-2839.pdf 645.137KB
Manufacturer Notices(to Dealers,etc) – Audi December 17, 2021 Advance Notice Safety Recall 42L2 / Suspension Strut
Remedy Instructions and TSB
RCRIT-21V935-7997.pdf 643.128KB
ISSUED Owner Notification Letter(Part 577) – 42L2 Audi Customer
RCONL-21V935-1433.pdf 580.965KB
Manufacturer Notices(to Dealers,etc) – AUDI Date: January 27, 2022 Repair Available Safety Recall 42L2 / Suspension Strut
RCMN-21V935-7401.pdf 828.509KB
Recall Quarterly Report #2, 2022-2
RCLQRT-21V935-2065.PDF 211.251KB
Recall Quarterly Report #3, 2022-3
RCLQRT-21V935-6658.PDF 211.323KB
Latest Recalls Documents
- OEM Number 1:4E0616039AF 4E0 616 039AF 4E0 616 039T 4E0616039AH 4E0616039T 4E0616040AF 4E061604AB 4E0616040AH 4E0616040R 4E0616040T 3W0616040 3W5616040 3D0616040 3D0616040AB 3D0616040M 3D0616040N 3D0616040T 3D0616040AD
- Reference OEM Number 2: 3D0616040D 3D0616040L 3D5616040 3D5616040AD 3W7616040 3D7616040 3W0616039 3W5616039 3D0616039 3D0616039AB 3D0616039M 3D0616039N 3D0616039T 3D0616039AD 3D0616039D 3D0616039L 3D5616039 3D5616039AD 3W7616039 3D7616039
- Fitment : Good quality Air Suspension Risidual Pressure Valve for Audi
A8 D3 Quattro VW
Bentley VW
Phaeton.
- Size and Quality : OEM Standard.
- If you have any question and just feel free to contact with us to solve it.
- Vehicle Fitment: This air supply distribution solenoid compatible with 2013-2015 Audi
Q7; Compatible with 2011-2016 Hyundai Equus; Compatible with Jeep 2011-2021 Grand Cherokee, 2002 Grand Cherokee WK; Compatible with 2016-2024 Maserati Levante; Compatible with Porsche 2003-2018 Porsche Cayenne, 2010-2016 Porsche Panamera, 2015-2018 Porsche Macan; Compatible with 2013-2018 Ram 1500; Compatible with 2012-2016 Tesla Model S; Compatible with Volvo 2018-2023 Volvo XC60, 2016-2025 Volvo XC90, 2017-2021 Volvo S90; Compatible with 2004-2010 Vw
Touareg
- Replace Part Number: 68087233AA, 68204398AA, 95535890300, 97035815302, 95835890300, 7P0698014, 6006406-00-A, 31360723, 7L0698014, 55810-3M000. Please use amazon confirmedfit to make sure the variable valve timing solenoid fit your car
- Direct replacement: This air suspension supply solenoid valve is a reliable replacement for damaged or failed original parts ensuring a perfect fit and reliable performance !!!Note: This air suspension control solenoid valve WITHOUT bracket. Professional installation recommended!!
- Ride Height Control: The solenoid valve distributes air pressure and adjusts the height and firmness of the suspension by controlling the amount of air pumped into or released from the air springs to ensure the vehicle maintains a level stance
- Good Experience: This Air Suspension Valve Block comes with a 1-year manufacturer warranty. If you have any question, please feel free to contact us. We are committed to delivering better products and services for every customer. Hope to be your first choice!
- OEM PART NUMBER: 4F0616013, 4Z7616013, 4E0616014B, 3D0616013, 3D0616013A, 3D0616013B, 3D0616013C.
- Compatibility- This part is compatible with Audi
A6 2006-2011, A6 Quattro 2005-2011, A8 Quattro 2004-2010, Allroad Quattro 2001-2005, S6 2007-2011, S8 2007-2009. Compatible with Bentley Continental 2003-2018, Flying Spur 2014-2019. Compatible with VW
Phaeton 2004-2006.
- FEATURES: The Air suspension solenoid valve block housing is made of PBT material, high strength, fatigue resistance, dimensional stability, low creep. Heat aging resistance, enhanced UL temperature index of 120~140 °C. Good chemical stability, mechanical strength, electrical insulation properties and thermal stability.
- QUALITY: Air suspension solenoid valve block is made of the latest technology and good quality materials to meet OEM specifications and is a direct replacement for the original factory parts, and is 100% tested before shipment to ensure superior performance and long service life, bringing the most comfortable driving experience.
- NOTICE: Please confirm the compatible model and OE number before purchasing carefully. If there are any quality or inCompatible with issues, please send us a message to help you at any time.
- VEHICLE MODELS COMPATIBILITY LIST -- Air Compressor Suspension compatible with 2006-2015 Audi
Q7, 2003-2010 VW
Touareg, 2003-2010 Porsche Cayenne 955/9PA.
- REFERENCE OEM NUMBER -- 4L0698007A, 4L0698007C, 7L8616006A, 7L8616006C, 7L0698006D, 7L0698007A, 7L8616007C, 7L0698007D, 95535890100, 4154033050, 4L0698007B, 7L0698853, 95535890101, 95535890102, 95535890103, 95535890104, 95535890105. (You can find the product you need accurately according to the OE number)
- HIGH PERFORMANCE -- The air compressor pump is an essential part of the air suspension system. High-quality materials and advanced technology offer an ideal dynamic elastic properties and provide a comfortable and stable ride quality.
- DIRECT REPLACEMENT -- With strict production standards electronic air pumps are designed to match the original equipment. Easy to install for safety and durability accurate and professional installation is recommended.
- IMPORTANT NOTES -- Please check and confirm the compatibility of the vehicle model before purchasing we provide a 1-year warranty if you have any questions please contact us.
- 1 Set Air Suspension Shock Absorber Strut Pressure Valve Kits for Audi
A8 D3 4E, Volkswagen
Phaeton, Bentley Continental
- OEM NO.: 4E0616039AF, 4E0 616 039AF, 4E0 616 039T, 4E0616039AH, 4E0616039T, 4E0616040AF, 4E061604AB, 4E0616040AH, 4E0616040R, 4E0616040T,
- OEM NO.:3W0616040, 3W5616040, 3D0616040, 3D0616040AB, 3D0616040M, 3D0616040N, 3D0616040T, 3D0616040AD, 3D0616040D, 3D0616040L, 3D5616040, 3D5616040AD, 3W7616040,
- OEM NO.:3D7616040, 3W0616039, 3W5616039, 3D0616039, 3D0616039AB, 3D0616039M, 3D0616039N, 3D0616039T, 3D0616039AD, 3D0616039D, 3D0616039L, 3D5616039, 3D5616039AD, 3W7616039, 3D7616039.
- Vehicle compatibility: Compatible for Audi
A8 D3 Quattro, for VW
Bentley, for VW
Phaeton. / Compatible for Audi
A8 D3 4E 2002-2010; for A8 D3 4E (2004 - 2007); for A8 D3 4E (2008 - 2009); for A8 D3 4E (2010); for A8/S8 Quattro D3 4E (2003); for A8/S8 Quattro D3 4E (2004 - 2007); for A8/S8 Quattro D3 4E (2008 - 2009); for A8/S8 Quattro D3 4E (2010).
- Application: The hose connection port of Air shock absorber leak detector directly connects the air suspension shock absorption system to the pumped air, as the pressure increases, you can easily find the leak site and make the repair more accurate, which is safe and convenient.
- Wide Compatibility: Compatible with suspension damping systems of Audi
, VW
, BMW
, Mercedes-Benz, Porsche, Cayenne, Land Rover, etc.
- Good Helper: When your car is subjected to sudden braking, overload, impact, etc., you can use the pressure tester to determine whether your car's shock absorption system is leaking.
- High Quality: Made of high-quality copper and plastic materials, round design, accurate size, and error-free measurement.
- Easy to Use: Directly connect the Automotive Cylinder Leakage Leak Down Tester Kit to the air exhaust, and when the pressure rises, the leakage point can be easily found.
- [Application] Fit for 2011-2017 Jeep Grand Cherokee, 2007-2015 Audi
Q7, 2003-2017 Porsche Cayenne, 2010-2016 Porsche Panamera, 2018-2021 Volvo XC60, 2016-2021 Volvo XC90, 2004-2010 VW
for TOUAREG (7L) , 2011-2018 VW
for TOUAREG (7P) , 2012-2016 Tesla Model S
- [Replaces] OE: 68204398AA 95535890300 97035815302 95535890300 6006406-00-A 31360723 7P0698014 7L0698014 7L0698014C.
- [Good Durability and Stability] Made from durable materials to ensure reliable performance, it helps avoid potential damage to the compressor due to excessive strain.
- [Meets OEM Specifications] This air suspension valve block is engineered to meet the original manufacturer's specifications, ensuring a seamless fit and function as a direct replacement for the worn-out part.
- [Warranty] We provide one-year warranty service. Do not hesitate to contact us if you have any doubts or queries.
- VEHICLE MODELS COMPATIBILITY LIST -- Air Spring Suspension Front Left compatible with 2007-2015 Audi
Q7 (All Model), 2003-2010 VW
(All Model), 2003-2010 Porsche Cayenne (All Model).
- REFERENCE OEM NUMBER -- 7L6616039E, 7L661603, 7L6616403, 7L6616403A, 7L6616403B, 7L8616403A, 7L8616403B, 7L5616403E, 7L6616039D, 7L8616039D, 7L8616403, 95535840300, 95535840321, 95535840310, 95535840320, 95535840330 95535840331. (You can find the product you need accurately according to the OE number).
- EXCELLENT QUALITY -- The air ride is made of imported high density rubber, more durable and better load performance than normal air suspension, provide you with better drive experience after replacement.
- SAFETY & COMFORT -- Air spring bags prevent passengers from physical collision impact, greatly reducing the possibility of injury, as well as absorbing vibrations, maximum ride comfort and braking.
- IMPORTANT NOTES -- Please check and confirm the compatibility of the vehicle model before purchasing, we provide a 1-year warranty, if you have any questions, please contact us.
- 100% New air spring auto part Compressor Valve fit for Q7 VW
Touareg Cayenne 955 Jeep
- External Testing Certification: ISO9001
- OE Number: 95535890104 7L0698014 68087233AA
- Quantity: 5 PCS
- [Purchase with Confidence]: we provide a large range of car accessory categories,if have any question and feel free to contact with us to solve it.
- Grand Cherokee Air Suspension Control Valve Block Air Supply
- Replacement for Porsche 97035815302, 970-358-153-02, 958-698-014-A, 958-358-903-00, 95835890300; Replacement for Jeep 68087233AA; Replacement for VW
AUDI
7L0698014C, 7L0698014, 7L0-698-014-C
- Replacement for Jeep Grand Cherokee 2011-2019; Replacement for Porsche Cayenne 2011-2019; Panamera 2010-2016
- Replacement for VW
Touareg 2004-2010; Replacement for Audi
Q7 2007-2015
- Warranty for 12 Months
SEOCONTENT-START
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 42L2 Page 1 of 12 Safety Recall Code: 42L2 Subject Suspension Strut Release Date January 28, 2022 Affected Vehicles Country Beginning Model Year Ending Model Year Vehicle Vehicle Count USA 2022 2022 E‐TRON 10 Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source. Campaign status must show “open.” If Elsa shows other open action(s), inform your customer so that the work can also be completed at the same time the vehicle is in the workshop for this campaign. Problem Description A retaining ring on top of the suspension strut could come loose due to a potentially insufficient notch. If the retaining ring on top of the suspension strut gets loose, the air within the pneumatic spring will be released, leading to a loss of ride comfort accompanied by a drop in ride height on the affected suspension strut. Vehicle handling capabilities could be affected, increasing the risk of a crash. Corrective Action Inspect and, if necessary, replace the affected suspension strut. Precautions If the vehicle is experiencing the recall condition, a warning message, along with a red warning light, will be displayed indicating an air suspension malfunction. If this happens, customers are advised to contact an authorized Audi dealer without delay and make arrangements to have the vehicle inspected/repaired. Code Visibility On or about January 28, 2022, the campaign code will be applied to affected vehicles. Owner Notification Owner notification will take place in January 2022. Owner letter examples are included in this bulletin for your reference. Additional Information Please alert everyone in your dealership about this action, including Sales, Service, Parts and Accounting personnel. Contact Warranty if you have any questions. IMPORTANT REMINDER ON VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. Dealers must ensure that every affected inventory vehicle has this campaign completed before delivery to consumers. The information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi Group of America, Inc. and Audi Canada. All Rights Reserved. January 2022 42L2 Page 2 of 12 Parts Information (if required) Parts Control Type: VIN to Order If parts are needed to support a vehicle repair: US Dealers – use AVA Parts Control Type: Free Order Parts will be managed by Free Order Initial Allocation: NO There will be no parts allocation. Criteria Quantity Part Number P.O.C. Part Description Ordering Method 01 1 9J1-616-037-D DAMPER (left strut) VIN to Order 1 9J1-616-038-D DAMPER (right strut) VIN to Order 3 (per strut) N -102-613-11 NUT Free Order 1 (per strut) N -108-544-01 SCREW Free Order 1 (per strut) N -909-664-02 NUT Free Order 1 (per strut) N -102-861-10 NUT Free Order 1 (per strut) N -911-085-01 SCREW Free Order 1 (per strut) WHT-005-633 NUT Free Order 1 (per strut) WHT-007-021 NUT Free Order 1 (per strut) 298-407-475-A RING Free Order NOTE The specified part numbers reflect the status at the start of this action. Interim updates made in ETKA can cause a listed part number to become unavailable. In this case, the new part number specified in ETKA should be used. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 42L2 Page 3 of 12 Claim Entry Instructions The labor times listed here may differ from the labor operations and labor times listed in ELSA. After campaign has been completed, enter claim as soon as possible to help prevent work from being duplicated elsewhere. Attach the Elsa screen print showing action open on the day of repair to the repair order. If customer refused campaign work: U.S. dealers: Submit the request through Audi Warranty Online under the Campaigns/Update option. Service Number 42L2 Damage Code 0099 Parts Vendor Code 002 Claim Type Sold vehicle: 7 10 Unsold vehicle: 7 90 Causal Indicator Mark labor as causal if a strut is NOT replaced Mark DAMPER* as causal part if a strut IS replaced Vehicle Wash/Loaner Do not claim wash/loaner under this action Criteria I.D. 01 Remove plenum chamber cover. Inspect circlip on both front struts. Circlip is ok, no further work required. LABOR Labor Op Time Units Description 0183 00 99 25 Inspect front strut circlips, no further work required Continued on next page The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 42L2 Page 4 of 12 Remove plenum chamber cover. Inspect circlip on both front struts. LEFT strut requires replacement LABOR Labor Op Time Units Description 4085 55 99 180 Replace left front strut 2706 89 50 10 Connect battery charger 0150 00 00 Time stated on diagnostic protocol GFF Operations (if necessary) PARTS Quantity Part Number Description 1.00 9J1616037D DAMPER* 3.00 N 10261311 NUT 1.00 N 10854401 SCREW 1.00 N 90966402 NUT 1.00 N 10286110 NUT 1.00 N 91108501 SCREW 1.00 WHT005633 NUT 1.00 WHT007021 NUT 1.00 298407475A RING -OR- Remove plenum chamber cover. Inspect circlip on both front struts. RIGHT strut requires replacement LABOR Labor Op Time Units Description 4085 56 99 270 Replace right front strut 2706 89 50 10 Connect battery charger 0150 00 00 Time stated on diagnostic protocol GFF Operations (if necessary) PARTS Quantity Part Number Description 1.00 9J1616038D DAMPER* 3.00 N 10261311 NUT 1.00 N 10854401 SCREW 1.00 N 90966402 NUT 1.00 N 10286110 NUT 1.00 N 91108501 SCREW 1.00 WHT005633 NUT 1.00 WHT007021 NUT 1.00 298407475A RING Continued on next page The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 42L2 Page 5 of 12 -OR- Remove plenum chamber cover. Inspect circlip on both front struts. BOTH struts require replacement LABOR Labor Op Time Units Description 4085 57 99 410 Replace both front struts 2706 89 50 10 Connect battery charger 0150 00 00 Time stated on diagnostic protocol GFF Operations (if necessary) PARTS Quantity Part Number Description 1.00 9J1616037D DAMPER* 1.00 9J1616038D DAMPER Up to 6.00 N 10261311 NUT Up to 2.00 N 10854401 SCREW Up to 2.00 N 90966402 NUT Up to 2.00 N 10286110 NUT Up to 2.00 N 91108501 SCREW Up to 2.00 WHT005633 NUT Up to 2.00 WHT007021 NUT Up to 2.00 298407475A RING -AND- Add as needed depending on vehicle axle alignment LABOR Labor Op Time Units Description 4495 03 99 90 Vehicle alignment front + rear measure ADD as needed: 4488 15 99 20 Front wheel track adjust 4489 15 99 Up to 380 Front wheel camber adjust 4493 15 99 30 Rear wheel track adjust 4494 15 99 20 Rear wheel camber adjust 9163 15 99 40 Adaptive Cruise Control (ACC) System Adjust 9638 15 99 40 Camera Driver Assist System Adjust The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 42L2 Page 6 of 12 Customer Letter Example (USA) <MONTH YEAR> <CUSTOMER NAME> <CUSTOMER ADDRESS> <CUSTOMER CITY STATE ZIPCODE> This notice applies to your vehicle: <MODEL YEAR> <BRAND> <CARLINE>, <VIN> NHTSA: 21V935 Subject: Safety Recall 42L2 – Suspension Strut Dear Audi Owner, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Audi has decided that a defect, which relates to motor vehicle safety, exists in certain 2022 model year Audi vehicles. Our records show that you are the owner of a vehicle affected by this action. What is the issue? A retaining ring on top of the suspension strut could come loose due to a potentially insufficient notch. If the retaining ring on top of the suspension strut gets loose, the air within the pneumatic spring will be released, leading to a loss of ride comfort accompanied by a drop in ride height on the affected suspension strut. Vehicle handling capabilities could be affected, increasing the risk of a crash. What will we do? To correct this defect, your authorized Audi dealer will inspect and, if necessary, replace the affected suspension strut. The inspection will take about an hour to complete and will be performed for you free of charge. If, after inspection, your vehicle requires further repair or if parts need to be ordered, your dealer will require additional time for parts to be shipped and to complete this repair. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall repair. For your convenience, you can also visit www.audiusa.com and click on the “Find a Dealer” link to locate a dealer near you and schedule this service. Precautions you should take If the vehicle is experiencing the recall condition, a warning message, along with a red warning light, will be displayed indicating an air suspension malfunction. If this happens, customers are advised to contact an authorized Audi dealer without delay and make arrangements to have the vehicle inspected/repaired. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this letter immediately via first-class mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Experience at 1-800-253-2834 or via our “Contact Us” page at www.audiusa.com. Checking your vehicle for open Recalls and Service Campaigns To check your vehicle’s eligibility for repair under this or any other recall/service campaign, please visit the Recall/Service Campaign Lookup tool at www.audiusa.com and enter your Vehicle Identification Number (VIN). If you still cannot obtain satisfaction, you may file a complaint with: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 42L2 Page 7 of 12 Repair Overview Check BOTH front air suspension strut circlips. Replace strut(s), if necessary. NOTE These repair instructions may differ from the labor operations and labor times listed in ELSA. Damages resulting from improper repair or failure to follow these work instructions are the dealer’s responsibility and are not eligible for reimbursement under this action. This procedure must be read in its entirety prior to performing the repair. Due to variations in vehicle equipment and options, the steps/illustrations in this work procedure may not identically match all affected vehicles. Diagnosis and repair of pre-existing conditions in the vehicle are not covered under this action. When working during extreme temperatures, it is recommended that the vehicle be allowed to acclimate inside the shop to avoid temperature-related component damage/breakage. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 42L2 Page 8 of 12 Repair Instruction Section A – Check for Previous Repair Enter the VIN in Elsa and proceed to the “Campaign/Action” screen. TIP On the date of repair, print this screen and keep a copy with the repair order. Confirm the Campaign/Action is open <arrow 1>. If the status is closed, no further work is required. Note the Applicable Criteria ID <arrow 2> for use in determining the correct work to be done and corresponding parts associated. CRITICAL REPAIR STEP STOP! If multiple software update Campaign/Actions are open, they must be performed in order of the Start date <arrow 3>. The oldest should be performed first. All Safety Recalls must be completed prior to completing this campaign. Proceed to Section B. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 42L2 Page 9 of 12 Section B – Air Strut Circlip Inspection Remove front plenum chamber cover: Loosen the plenum chamber cover <1> out of the catches in direction of <arrows> and remove it from the luggage compartment seal <3>. Remove the front plenum chamber cover forward in the direction of travel out of the plenum chamber cover <2>. NOTE Note the following when reinstalling the cover: When positioning the plenum chamber cover <3>, pay attention that the guide edge <2> is seated under the lip <1> from the luggage compartment seal <arrow>. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 42L2 Page 10 of 12 Inspect circlip on BOTH front struts: If the measured distance of the circlip is greater than 9 mm and if the two holes on the circlip <second green arrow> are in direct contact with the flange: o The strut is OK. o If both struts are OK, reinstall the plenum chamber cover in the reverse order of removal and Proceed to Section D. If the measured distance of the circlip is less than 9 mm and/or if the two holes on the circlip are not in direct contact with the flange: o The affected strut must be replaced. o Proceed to Section C. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 42L2 Page 11 of 12 Section C – Replacing Air Strut Replace air strut(s) according to the ELSA repair manual: Refer to ELSA Repair Manual for special tools. Refer to all Warnings and Cautions listed in ELSA Repair Manual. See ELSA Repair Manual: Repair manual > Chassis > Suspension, Wheels, Steering > 40 Front Suspension > Suspension Strut and Upper Control Arm > Suspension Strut, Removing and Installing Perform a four wheel alignment as needed. Proceed to Section D The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 42L2 Page 12 of 12 Section D – Campaign Completion Stamp Item#: AUD4927ENG -ORItem # AUD4927FRE Once the campaign has been completed, the technician should stamp the repair order. Stamps are available for ordering through the Compliance Label Ordering Portal. Proceed to Section E Section E – Parts Return/Disposal Properly store (retain), destroy or dispose of removed parts in accordance with all state/province and local requirements, unless otherwise indicated and/or requested through the Warranty Parts Portal (WPP).
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42L2 USA IMPORTANT SAFETY RECALL <MONTH YEAR> <CUSTOMER NAME> <CUSTOMER ADDRESS> <CUSTOMER CITY STATE ZIPCODE> This notice applies to your vehicle: <MODEL YEAR> <BRAND> <CARLINE>, <VIN> NHTSA: 21V935 Subject: Safety Recall 42L2 – Suspension Strut Dear Audi Owner, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Audi has decided that a defect, which relates to motor vehicle safety, exists in certain 2022 model year Audi vehicles. Our records show that you are the owner of a vehicle affected by this action. What is the issue? A retaining ring on top of the suspension strut could come loose due to a potentially insufficient notch. If the retaining ring on top of the suspension strut gets loose, the air within the pneumatic spring will be released, leading to a loss of ride comfort accompanied by a drop in ride height on the affected suspension strut. Vehicle handling capabilities could be affected, increasing the risk of a crash. What will we do? To correct this defect, your authorized Audi dealer will inspect and, if necessary, replace the affected suspension strut. The inspection will take about an hour to complete and will be performed for you free of charge. If, after inspection, your vehicle requires further repair or if parts need to be ordered, your dealer will require additional time for parts to be shipped and to complete this repair. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall repair. For your convenience, you can also visit www.audiusa.com and click on the “Find a Dealer” link to locate a dealer near you and schedule this service. Precautions you should take If the vehicle is experiencing the recall condition, a warning message, along with a red warning light, will be displayed indicating an air suspension malfunction. If this happens, customers are advised to contact an authorized Audi dealer without delay and make arrangements to have the vehicle inspected/repaired. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this letter immediately via firstclass mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records. Audi of America, Inc. 3800 Hamlin Road Auburn Hills, MI 48326 +1 800 253 2834 www.audiusa.com Audi of America, Inc. IMPORTANT SAFETY RECALL Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Experience at 1-800-253-2834 or via our “Contact Us” page at www.audiusa.com. Checking your vehicle for open Recalls and Service Campaigns To check your vehicle’s eligibility for repair under this or any other recall/service campaign, please visit the Recall/Service Campaign Lookup tool at www.audiusa.com and enter your Vehicle Identification Number (VIN). If you still cannot obtain satisfaction, you may file a complaint with: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection
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AUDI DEALER COMMUNICATION Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to Audi Public Relations. Audi Customer Protection 42L2_DLR_LAUNCH Repair Available – Safety Recall 42L2 / Suspension Strut This notice is for: Dealer Principal General Manager Sales Managers Service Manager Parts Manager Service Advisor Warranty Administrator Technicians Date: January 27, 2022 Issue: A retaining ring on top of the suspension strut could come loose due to a potentially insufficient notch. If the retaining ring on top of the suspension strut gets loose, the air within the pneumatic spring will be released, leading to a loss of ride comfort accompanied by a drop in ride height on the affected suspension strut. Vehicle handling capabilities could be affected, increasing the risk of a crash. Precautions If this condition is present in the vehicle, a warning message, along with a red warning light, will be displayed indicating an air suspension malfunction. If this happens, customers should contact an authorized Audi dealer without delay and make arrangements to have the vehicle inspected/repaired. Repair: REPAIR AVAILABLE – January 28, 2022 – Inspect and, if necessary, replace the affected suspension strut. See ELSA/ServiceNet for complete repair & claiming instructions Check daily campaign open inventory report or OMD for affected vehicles in inventory Repair every affected inventory vehicle before delivery to consumers. Parts Department: Parts will be managed by Free Order. Please see the campaign circular for complete details. Affected Vehicles Country Beginning Model Year Ending Model Year Vehicle Vehicle Count USA 2022 2022 E-TRON 10 *Counts reflect overall population; some vehicles may have already been repaired. Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source. Notes: Schedule owner repairs immediately Owner mailing – January 2022 IMPORTANT REMINDER: VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. -END OF MESSAGE
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AUDI DEALER COMMUNICATION Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to Audi Public Relations. Audi Customer Protection 42L2_DLR_ADV_USA Advance Notice – Safety Recall 42L2 / Suspension Strut This notice is for: Dealer Principal General Manager Sales Managers Service Manager Parts Manager Service Advisor Warranty Administrator Technicians Date: December 17, 2021 Issue: A retaining ring on top of the suspension strut could come loose due to a potentially insufficient notch. If the retaining ring on top of the suspension strut gets loose, the air within the pneumatic spring will be released, leading to a loss of ride comfort accompanied by a drop in ride height on the affected suspension strut. Vehicle handling capabilities could be affected, increasing the risk of a crash. Precautions If this condition is present in the vehicle, a warning message, along with a red warning light, will be displayed indicating an air suspension malfunction. If this happens, customers should contact an authorized Audi dealer without delay and make arrangements to have the vehicle inspected/repaired. Repair: • REPAIR NOT YET AVAILABLE • Check daily campaign open inventory report or OMD for affected vehicles in inventory. Affected Vehicles Country Beginning Model Year Ending Model Year Vehicle Vehicle Count USA 2022 2022 E-TRON 10 *Counts reflect overall population; some vehicles may have already been repaired. Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source. Notes: IMPORTANT REMINDER: VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. -END OF MESSAGE-
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-935 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Volkswagen Group of America, Inc. Submission Date : DEC 01, 2021 NHTSA Recall No. : 21V-935 Manufacturer Recall No. : 42L2 Manufacturer Information : Manufacturer Name : Volkswagen Group of America, Inc. Address : 3800 Hamlin Road Auburn Hills MI 48326 Company phone : 1-800-893-5298 Population : Number of potentially involved : 10 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2022-2022 Audi E-TRON GT Vehicle Type : Body Style : Power Train : NR Descriptive Information : Vehicle assembly information and supplier production records were reviewed to determine the potentially affected vehicles. Vehicles not included in the recall have not received affected parts or have already been remedied in the factory or port. E-TRON GT count: 10 Production Dates : SEP 14, 2021 – SEP 17, 2021 VIN Range 1 : Begin : WAUDJBFW0N7003885 End : WAUAHBFW6N7902328 ✔ Not sequential Description of Defect : Description of the Defect : A retaining ring on top of the suspension strut could come loose due to a potentially insufficient notch. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If the retaining ring on top of the suspension strut gets loose, the air within the pneumatic spring will be released, leading to a loss of ride comfort accompanied by a drop in ride height on the affected suspension strut. Vehicle handling capabilities could be affected, increasing the risk of a crash. Description of the Cause : Due to a manufacturing deviation at the sub-supplier, a notch at the top part of the air suspension strut may not have been manufactured according to specification. This may cause the fitted retaining ring of the air suspension strut to become loose. Identification of Any Warning that can Occur : A warning message, along with a red warning light, will be displayed indicating an air suspension malfunction. Part 573 Safety Recall Report 21V-935 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Involved Components : Component Name 1 : suspension strut Component Description : pneumatic spring front axle left and right Component Part Number : 9J1616037 D / 9J1616038 D Supplier Identification : Component Manufacturer Name : Vibracoustic GmbH & Co KG Address : Hörstener Str. 45-47 Hamburg Foreign States 21079 Country : Germany Chronology : Sept. 16, 2021: During a final internal road test of an Audi e-tron GT after the finishing assembly line and before transportation to the field, an issue with the air suspension was detected. September 17 – October 18, 2021: Immediate investigation of the vehicle in the factory and information to the supplier. Analysis and check of the parts in stock and in process including all cars still in the factory, followed by a detailed analyses and identification of the cause and possibly affected batches. October 18, 2021: The responsible department determines that it cannot be ruled out that affected parts were also installed in vehicles already in the field. Therefore the issue is submitted to the Audi Product Safety Commitee. October 19 – November 24, 2021: Topic was presented to the Product Safety Committee. The suspect parts were identified but the corresponding vehicles had not yet been determined. Possibly affected vehicles still in the factory were identified and a stop order was issued for the vehicles in the ports. Additional investigation to clearly identify the possibly affected vehicles in the field. November 24, 2021: It is determined that there is a total of 10 affected vehicles produced for the United States, with 3 of them already being in the field. The Audi Product Safety Committee decides a worldwide safety recall. Audi is not aware of any customer complaints, warranty records, crashes or injuries due to this issue. Description of Remedy : Description of Remedy Program : The suspension strut will be checked and, if necessary, replaced at no cost to customers. Because the vehicles are within the New Vehicle Limited Warranty period, Audi will not offer a reimbursement program under this recall. Part 573 Safety Recall Report 21V-935 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 How Remedy Component Differs from Recalled Component : The remedy components have been built within the required specification. Identify How/When Recall Condition was Corrected in Production : Only a very limited amount of parts were affected by the manufacturing deviation before it was detected. In production, each part is supplied with the manufacturing data; therefore, the suspect parts could clearly be identified and it was determined that only vehicles built between September 14th and September 17th, 2021 could be affected. Vehicles built after that date have been produced with parts outside the identified conspicuous batches and have received parts that are within specification. The supplier has implemented several process improvements to avoid similar issues in the future. Recall Schedule : Description of Recall Schedule : Dealers/owners: On or before January 28, 2022 Planned Dealer Notification Date : JAN 28, 2022 – JAN 28, 2022 Planned Owner Notification Date : JAN 28, 2022 – JAN 28, 2022 * NR – Not Reported
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