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December 8, 2021 NHTSA CAMPAIGN NUMBER: 21V947000
A gateway control module shutdown will suddenly reduce engine power, increasing the risk of a crash.
NHTSA Campaign Number: 21V947
Manufacturer Volkswagen Group of America, Inc.
Components STRUCTURE, ELECTRICAL SYSTEM
Potential Number of Units Affected 288,991
Summary
Volkswagen Group of America, Inc. (Audi) is recalling certain 2021-2022 Q5 Sportback, SQ5 Sportback, 2018-2022 Q5, and SQ5 vehicles. A liquid spill in the rear seat, or water ingress from an insufficient body seam underneath the vehicle may allow liquid to penetrate the gateway control module, causing it to shutdown.
Remedy
Dealers will install a protective cover on the gateway control module and seal an underbody seam as necessary, free of charge. Owner notification letters were mailed January 21, 2022. Owners may contact Audi customer service at 1-800-253-2834. Audi’s number for this recall is 90S9.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Audi has a Recall
Affected Vehicles
Country | Beginning Model Year | Ending Model Year | Vehicle | Vehicle Count |
USA | 2018 | 2022 | Q5 | 251,971 |
USA | 2018 | 2022 | SQ5 | 37,020 |
CAN | 2018 | 2022 | Q5 | 41,214 |
CAN | 2018 | 2022 | SQ5 | 6,932 |
Problem Description
If liquid reaches and enters the gateway control module, mostly due to a liquid spill on the rear seats, it is being switched off as part of the safety concept. In very rare cases (such as when driving through heavy rain or deep water) there may also be water ingress through an insufficient underbody seam. Water/liquid ingress into the gateway control module may lead to various internal errors due to short circuits within the control unit.
The gateway control module has a safety concept in case implausible signals are detected in the control unit. If such implausible signals are detected, the gateway switches off its function in order to avoid unwanted vehicle reactions. The vehicle remains steerable and the brake system is fully operable. The engine goes into emergency mode and remains in operation with reduced power.
Unexpected reduced engine power may create an increased risk of a crash in certain driving situations.
Corrective Action
Install a protective cover for the gateway control module which will protect the part from liquid
ingress. In addition, on vehicles produced until end of August 2021, the dealer will also seal the
insufficient underbody seam.
Precautions
Several warning messages will appear if the gateway control module shuts down. The error messages occur due to the interrupted communication between several systems. Even though several systems are displaying a malfunction, not all of these systems are impacted. Customers seeing error messages are advised to make arrangements to have the vehicle diagnosed/repaired by an authorized Audi dealer without delay.
Code Visibility
On or about January 18, 2022, the campaign code was applied to affected vehicles.
Owner Notification
Owner notification took place in January 2022. Owner letter examples are included in this bulletin for your reference.
Repair Overview
Criteria 01
- Install protective cover over Gateway Control Module.
Criteria 02:
- Apply sealant around a stud, which is open to the exterior of the vehicle.
Chronology of Defect
August 2020: Audi receives an inquiry from the Chinese authority regarding gateway control module failures due to liquid ingress. At that point the issue was unknown to Audi so far. Investigation regarding root cause and special circumstances commenced. It was found that all cases in China occurred due to a liquid spill on the rear seat bench.
August 2020 – February 2021: The analysis revealed that in case of a liquid ingress, the gateway control module goes into a failsafe mode as part of the safety concept in order to avoid unwanted vehicle reactions. Audi performed a safety assessment to evaluate the potential conditions and consequences that could result from a power shutdown of the gateway control module due to liquid ingress. As part of the investigation, a potential solution for the field and in production was tasked, developed and tested. Audi also conducted a risk assessment which indicated that the risk of a liquid spill leading to a failure of the gateway control module is very low and rare over the lifetime of the vehicle. This was confirmed by the field situation at the time. At the time there were only isolated cases in the North American region and all of them happened after an outside influence, mostly after a beverage spill. Audi continued to monitor the field worldwide regarding this topic.
March 2021: The North American region reported an increase in customer reports related to a gateway control module failure on Q5 vehicles after a liquid spill.
March 2021 – September 2021: Audi conducted additional testing regarding the impacts of a liquid ingress and continued to investigate a potential solution to be implemented in production and in the field. Due to single field cases alleging the failure without a liquid spill an additional investigation was initiated to rule out potential additional root causes for liquid ingress.
August 2021: Audi identified a potential manufacturing issue in the factory in Mexico. Due to a programming error of a glue bead robot, an underbody seam may not have been sealed sufficiently and therefore allow water ingress from underneath in very rare cases when driving through heavy rain or deep puddles. The adjustment to the robot was implemented immediately and analysis continued regarding impact of this additional potential cause for liquid ingress. Audi also noticed an increased number of VOQs and decided to discuss the topic with NHTSA ODI during the company´s Quarterly Meeting in September 2021. In the meantime NHTSA ODI contacted VWGoA and requested a meeting to discuss the VOQs.
September 16, 2021: Upon request by NHTSA, Audi presented an overview of the topic and the U.S. market situation to the NHTSA ODI.
October 2021: The Audi Product Safety Committee decided a service campaign in order to install a protective cover for the gateway control module and to seal the underbody in the area of the insufficient glue bead. Audi started to prepare the necessary steps for the launch of the service campaign.
November 2021: In addition to NHTSA, meetings with other countries’ safety agencies demonstrated concerns that a shutdown of the gateway control module due to liquid ingress may happen suddenly and the behavior may be perceived as a loss of mobility.
December 01, 2021: The concerns of NHTSA and other safety agencies were presented to the Audi Product Safety Committee and the existing service action decision was reevaluated. Based on the foregoing, Audi decided to conduct a voluntary recall to remedy affected vehicles.
Date of determination: December 01, 2021.
Audi is not aware of any crashes or injuries due to this issue. At the time of determination, Audi had identified 298 claims for this topic dating from March 12, 2020 – November 30, 2021.
10 Affected Products
Vehicles
MAKE | MODEL | YEAR |
AUDI | Q5 | 2018-2022 |
AUDI | SQ5 | 2018-2022 |
18 Associated Documents
Defect Notice 573 Report
RCLRPT-21V947-1766.PDF 217.438KB
Recall Acknowledgement
RCAK-21V947-1695.pdf 645.559KB
ISSUED Owner Notification Letter(Part 577) – 90S9 Customer Launch
RCONL-21V947-7244.pdf 583.013KB
ISSUED Owner Notification Letter(Part 577) – 90S9 Customer Launch PRI
RCONL-21V947-5762.pdf 1150.527KB
Chronology
RMISC-21V947-6085.pdf 208.397KB
Manufacturer Notices(to Dealers,etc) – AUDI Repair Available Safety Recall 90S9 / Gateway Control ModuleDate: January 17, 2022
RCMN-21V947-7739.pdf 780.025KB
Remedy Instructions and TSB
RCRIT-21V947-0530.pdf 1510.111KB
December 17, 2021 Amended Chronology for Audi Recall 90S9 Gateway Control Module
RMISC-21V947-4564.pdf 209.338KB
Manufacturer Notices(to Dealers,etc) – AUDI Advance Notice Safety Recall 90S9 / Gateway Control Module December 17, 2021
RCMN-21V947-8340.pdf 939.215KB
Recall 573 Report-Amendment 1
RCLRPT-21V947-2812.PDF 217.51KB
Amended Chronology for Audi Recall 90S9/ NHTSA 21V-947 Gateway Control Module
RMISC-21V947-0543.pdf 211.612KB
Amended Chronology
RMISC-21V947-3393.pdf 211.596KB
Remedy Instructions and TSB
RCRIT-21V947-8153.pdf 1829.593KB
Manufacturer Notices(to Dealers,etc) – AUDI Date: March 23, 2022 Campaign Circular Revisions – Safety Recall 69BY / Safety Recall 90S9 / Service Action 90T2
Remedy Instructions and TSB
RCRIT-21V947-0823.pdf 2078.761KB
Audi – Dealer Communication – July 2022
Recall Quarterly Report #2, 2022-2
RCLQRT-21V947-6921.PDF 211.268KB
Recall Quarterly Report #3, 2022-3
RCLQRT-21V947-5026.PDF 211.361KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V947&docType=RCL
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This product presentation was made with AAWP plugin.
SEOCONTENT-START
NAME Title Department Phone Fax Date Dear Mr. Owens: Volkswagen hereby submits the following chronology associated with the subject recall. Chronology of Defect August 2020: Audi receives an inquiry from the Chinese authority regarding gateway control module failures due to liquid ingress. At that point the issue was unknown to Audi so far. Investigation regarding root cause and special circumstances commenced. It was found that all cases in China occurred due to a liquid spill on the rear seat bench. August 2020 – February 2021: The analysis revealed that in case of a liquid ingress, the gateway control module goes into a failsafe mode as part of the safety concept in order to avoid unwanted vehicle reactions. Audi performed a safety assessment to evaluate the potential conditions and consequences that could result from a power shutdown of the gateway control module due to liquid ingress. As part of the investigation, a potential solution for the field and in production was tasked, developed and tested. Audi also conducted a risk assessment which indicated that the risk of a liquid spill leading to a failure of the gateway control module is very low and rare over the lifetime of the vehicle. This was confirmed by the field situation at the time. At the time there were only isolated cases in the North American region and all of them happened after an outside influence, mostly after a beverage spill. Audi continued to monitor the field worldwide regarding this topic. March 2021: The North American region reported an increase in customer reports related to a gateway control module failure on Q5 vehicles after a liquid spill. March 2021 – September 2021: Audi conducted additional testing regarding the impacts of a liquid ingress and continued to investigate a potential solution to be implemented in production and in the field. Due to single field cases alleging the failure without a liquid spill an additional investigation was initiated to rule out potential additional root causes for liquid ingress. In August 2021 Audi identified a potential manufacturing issue in the factory in Mexico. Due to a programming error of a glue bead robot, an underbody seam may not have been sealed sufficiently and therefore allow water ingress from underneath in very rare cases when driving through heavy rain or deep puddles. The adjustment to the robot was implemented immediately and analysis continued regarding impact of this additional potential James C. Owens, Acting Administrator National Highway Traffic Safety Administration 1200 New Jersey Avenue, S.E. Washington, DC 20590 Subject: Chronology for Audi Recall 90S9 Gateway Control Module Christopher T. Sandvig Director Group Customer Protection 248-754-5000 248-754-5093 December 08, 2021 cause for liquid ingress. Audi also noticed an increased number of VOQ´s and decided to discuss the topic with NHTSA ODI during the company´s Quarterly Meeting in September 2021. October 2021: The Audi Product Safety Committee decided a service campaign in order to install a protective cover for the gateway control module and to seal the underbody in the area of the insufficient glue bead. Audi started to prepare the necessary steps for the launch of the service campaign. November 2021: Audi meets with Transport Canada and the Defective Product Administrative Center in China to discuss the topic based on customer complaints in those markets. Both agencies voiced concerns that a shutdown of the gateway control module due to liquid ingress may happen suddenly and the behavior may be perceived as a loss of mobility. December 01, 2021: The position of the Canadian and Chinese authority was presented to the Audi Product Safety Committee and the existing decision was re-evaluated. Based on the foregoing, Audi decided to conduct a voluntary recall to remedy affected vehicles. Date of determination: December 1, 2021. Audi is not aware of any crashes or injuries due to this issue. Please contact me if you require any additional information or have any questions related to this information. Sincerely, Christopher T. Sandvig Director, Group Customer Protection Group Quality
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NAME Title Department Phone Fax Date Dear Mr. Owens: Volkswagen hereby submits the following amended chronology associated with the subject recall. Chronology of Defect August 2020: Audi receives an inquiry from the Chinese authority regarding gateway control module failures due to liquid ingress. At that point the issue was unknown to Audi so far. Investigation regarding root cause and special circumstances commenced. It was found that all cases in China occurred due to a liquid spill on the rear seat bench. August 2020 – February 2021: The analysis revealed that in case of a liquid ingress, the gateway control module goes into a failsafe mode as part of the safety concept in order to avoid unwanted vehicle reactions. Audi performed a safety assessment to evaluate the potential conditions and consequences that could result from a power shutdown of the gateway control module due to liquid ingress. As part of the investigation, a potential solution for the field and in production was tasked, developed and tested. Audi also conducted a risk assessment which indicated that the risk of a liquid spill leading to a failure of the gateway control module is very low and rare over the lifetime of the vehicle. This was confirmed by the field situation at the time. At the time there were only isolated cases in the North American region and all of them happened after an outside influence, mostly after a beverage spill. Audi continued to monitor the field worldwide regarding this topic. March 2021: The North American region reported an increase in customer reports related to a gateway control module failure on Q5 vehicles after a liquid spill. March 2021 – September 2021: Audi conducted additional testing regarding the impacts of a liquid ingress and continued to investigate a potential solution to be implemented in production and in the field. Due to single field cases alleging the failure without a liquid spill an additional investigation was initiated to rule out potential additional root causes for liquid ingress. In August 2021 Audi identified a potential manufacturing issue in the factory in Mexico. Due to a programming error of a glue bead robot, an underbody seam may not have been sealed sufficiently and therefore allow water ingress from underneath in very rare cases when driving through heavy rain or deep puddles. The adjustment to the robot was James C. Owens, Acting Administrator National Highway Traffic Safety Administration 1200 New Jersey Avenue, S.E. Washington, DC 20590 Subject: Amended Chronology for Audi Recall 90S9 Gateway Control Module Christopher T. Sandvig Director Group Customer Protection 248-754-5000 248-754-5093 December 17, 2021 implemented immediately and analysis continued regarding impact of this additional potential cause for liquid ingress. Audi also noticed an increased number of VOQ´s and decided to discuss the topic with NHTSA ODI during the company´s Quarterly Meeting in September 2021. September 21, 2021: Audi presented an overview of the U.S. market situation to the NHTSA ODI during the company’s Quarterly Meeting. October 2021: The Audi Product Safety Committee decided a service campaign in order to install a protective cover for the gateway control module and to seal the underbody in the area of the insufficient glue bead. Audi started to prepare the necessary steps for the launch of the service campaign. November 2021: Audi meets with Transport Canada and the Defective Product Administrative Center in China to discuss the topic based on customer complaints in those markets. Both agencies voiced concerns that a shutdown of the gateway control module due to liquid ingress may happen suddenly and the behavior may be perceived as a loss of mobility. December 01, 2021: The position of the Canadian and Chinese authority was presented to the Audi Product Safety Committee and the existing decision was re-evaluated. Based on the foregoing, Audi decided to conduct a voluntary recall to remedy affected vehicles. Date of determination: December 1, 2021. Audi is not aware of any crashes or injuries due to this issue. At the time of determination, Audi had identified 298 claims for this topic dating from March 12, 2020 – November 30, 2021. Please contact me if you require any additional information or have any questions related to this information. Sincerely, Christopher T. Sandvig Director, Group Customer Protection Group Quality
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NAME Title Department Phone Fax Date Dear Mr. Owens: Volkswagen hereby submits the following amended chronology associated with the subject recall. Specifically, entries for August 2021 and September 16, 2021, November 2021, and December 2021 are amended in the chronology below. Chronology of Defect August 2020: Audi receives an inquiry from the Chinese authority regarding gateway control module failures due to liquid ingress. At that point the issue was unknown to Audi so far. Investigation regarding root cause and special circumstances commenced. It was found that all cases in China occurred due to a liquid spill on the rear seat bench. August 2020 – February 2021: The analysis revealed that in case of a liquid ingress, the gateway control module goes into a failsafe mode as part of the safety concept in order to avoid unwanted vehicle reactions. Audi performed a safety assessment to evaluate the potential conditions and consequences that could result from a power shutdown of the gateway control module due to liquid ingress. As part of the investigation, a potential solution for the field and in production was tasked, developed and tested. Audi also conducted a risk assessment which indicated that the risk of a liquid spill leading to a failure of the gateway control module is very low and rare over the lifetime of the vehicle. This was confirmed by the field situation at the time. At the time there were only isolated cases in the North American region and all of them happened after an outside influence, mostly after a beverage spill. Audi continued to monitor the field worldwide regarding this topic. March 2021: The North American region reported an increase in customer reports related to a gateway control module failure on Q5 vehicles after a liquid spill. March 2021 – September 2021: Audi conducted additional testing regarding the impacts of a liquid ingress and continued to investigate a potential solution to be implemented in production and in the field. Due to single field cases alleging the failure without a liquid spill an additional investigation was initiated to rule out potential additional root causes for liquid ingress. James C. Owens, Acting Administrator National Highway Traffic Safety Administration 1200 New Jersey Avenue, S.E. Washington, DC 20590 Subject: Amended Chronology for Audi Recall 90S9/ NHTSA 21V-947 Gateway Control Module Christopher T. Sandvig Director Group Customer Protection 248-754-5000 248-754-5093 March 18, 2022 August 2021: Audi identified a potential manufacturing issue in the factory in Mexico. Due to a programming error of a glue bead robot, an underbody seam may not have been sealed sufficiently and therefore allow water ingress from underneath in very rare cases when driving through heavy rain or deep puddles. The adjustment to the robot was implemented immediately and analysis continued regarding impact of this additional potential cause for liquid ingress. Audi also noticed an increased number of VOQs and decided to discuss the topic with NHTSA ODI during the company´s Quarterly Meeting in September 2021. In the meantime NHTSA ODI contacted VWGoA and requested a meeting to discuss the VOQs. September 16, 2021: Upon request by NHTSA, Audi presented an overview of the topic and the U.S. market situation to the NHTSA ODI. October 2021: The Audi Product Safety Committee decided a service campaign in order to install a protective cover for the gateway control module and to seal the underbody in the area of the insufficient glue bead. Audi started to prepare the necessary steps for the launch of the service campaign. November 2021: In addition to NHTSA, meetings with other countries’ safety agencies demonstrated concerns that a shutdown of the gateway control module due to liquid ingress may happen suddenly and the behavior may be perceived as a loss of mobility. December 01, 2021: The concerns of NHTSA and other safety agencies were presented to the Audi Product Safety Committee and the existing service action decision was re-evaluated. Based on the foregoing, Audi decided to conduct a voluntary recall to remedy affected vehicles. Date of determination: December 01, 2021. Audi is not aware of any crashes or injuries due to this issue. At the time of determination, Audi had identified 298 claims for this topic dating from March 12, 2020 – November 30, 2021. Please contact me if you require any additional information or have any questions related to this information. Sincerely, Christopher T. Sandvig Director, Group Customer Protection Group Quality
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NAME Title Department Phone Fax Date Dear Mr. Owens: Volkswagen hereby submits the following amended chronology associated with the subject recall. Specifically, entries for August 2021 and September 16, 2021 are amended in the chronology below. Chronology of Defect August 2020: Audi receives an inquiry from the Chinese authority regarding gateway control module failures due to liquid ingress. At that point the issue was unknown to Audi so far. Investigation regarding root cause and special circumstances commenced. It was found that all cases in China occurred due to a liquid spill on the rear seat bench. August 2020 – February 2021: The analysis revealed that in case of a liquid ingress, the gateway control module goes into a failsafe mode as part of the safety concept in order to avoid unwanted vehicle reactions. Audi performed a safety assessment to evaluate the potential conditions and consequences that could result from a power shutdown of the gateway control module due to liquid ingress. As part of the investigation, a potential solution for the field and in production was tasked, developed and tested. Audi also conducted a risk assessment which indicated that the risk of a liquid spill leading to a failure of the gateway control module is very low and rare over the lifetime of the vehicle. This was confirmed by the field situation at the time. At the time there were only isolated cases in the North American region and all of them happened after an outside influence, mostly after a beverage spill. Audi continued to monitor the field worldwide regarding this topic. March 2021: The North American region reported an increase in customer reports related to a gateway control module failure on Q5 vehicles after a liquid spill. March 2021 – September 2021: Audi conducted additional testing regarding the impacts of a liquid ingress and continued to investigate a potential solution to be implemented in production and in the field. Due to single field cases alleging the failure without a liquid spill an additional investigation was initiated to rule out potential additional root causes for liquid ingress. James C. Owens, Acting Administrator National Highway Traffic Safety Administration 1200 New Jersey Avenue, S.E. Washington, DC 20590 Subject: Amended Chronology for Audi Recall 90S9/ NHTSA 21V-947 Gateway Control Module Christopher T. Sandvig Director Group Customer Protection 248-754-5000 248-754-5093 March 07, 2022 August 2021: Audi identified a potential manufacturing issue in the factory in Mexico. Due to a programming error of a glue bead robot, an underbody seam may not have been sealed sufficiently and therefore allow water ingress from underneath in very rare cases when driving through heavy rain or deep puddles. The adjustment to the robot was implemented immediately and analysis continued regarding impact of this additional potential cause for liquid ingress. Audi also noticed an increased number of VOQs and decided to discuss the topic with NHTSA ODI during the company´s Quarterly Meeting in September 2021. In the meantime NHTSA ODI contacted VWGoA and requested a meeting to discuss the VOQs. September 16, 2021: Upon request by NHTSA, Audi presented an overview of the topic and the U.S. market situation to the NHTSA ODI. October 2021: The Audi Product Safety Committee decided a service campaign in order to install a protective cover for the gateway control module and to seal the underbody in the area of the insufficient glue bead. Audi started to prepare the necessary steps for the launch of the service campaign. November 2021: Audi meets with Transport Canada and the Defective Product Administrative Center in China to discuss the topic based on customer complaints in those markets. Both agencies voiced concerns that a shutdown of the gateway control module due to liquid ingress may happen suddenly and the behavior may be perceived as a loss of mobility. December 01, 2021: The position of the Canadian and Chinese authority was presented to the Audi Product Safety Committee and the existing decision was re-evaluated. Based on the foregoing, Audi decided to conduct a voluntary recall to remedy affected vehicles. Date of determination: December 1, 2021. Audi is not aware of any crashes or injuries due to this issue. At the time of determination, Audi had identified 298 claims for this topic dating from March 12, 2020 – November 30, 2021. Please contact me if you require any additional information or have any questions related to this information. Sincerely, Christopher T. Sandvig Director, Group Customer Protection Group Quality
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The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 90S9 Page 1 of 18 Safety Recall Code: 90S9 Subject Gateway Control Module Release Date January 18, 2022 Affected Vehicles Country Beginning Model Year Ending Model Year Vehicle Vehicle Count USA 2018 2022 Q5 251,971 USA 2018 2022 SQ5 37,020 CAN 2018 2022 Q5 41,214 CAN 2018 2022 SQ5 6,932 Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source. Campaign status must show “open.” If Elsa shows other open action(s), inform your customer so that the work can also be completed at the same time the vehicle is in the workshop for this campaign. Problem Description If liquid reaches and enters the gateway control module, mostly due to a liquid spill on the rear seats, it is being switched off as part of the safety concept. In very rare cases (such as when driving through heavy rain or deep water) there may also be water ingress through an insufficient underbody seam. Water/liquid ingress into the gateway control module may lead to various internal errors due to short circuits within the control unit. The gateway control module has a safety concept in case implausible signals are detected in the control unit. If such implausible signals are detected, the gateway switches off its function in order to avoid unwanted vehicle reactions. The vehicle remains steerable and the brake system is fully operable. The engine goes into emergency mode and remains in operation with reduced power. Unexpected reduced engine power may create an increased risk of a crash in certain driving situations. Corrective Action Install a protective cover for the gateway control module which will protect the part from liquid ingress. In addition, on vehicles produced until end of August 2021, the dealer will also seal the insufficient underbody seam. Precautions Several warning messages will appear if the gateway control module shuts down. The error messages occur due to the interrupted communication between several systems. Even though several systems are displaying a malfunction, not all of these systems are impacted. Customers seeing error messages are advised to make arrangements to have the vehicle diagnosed/repaired by an authorized Audi dealer without delay. Code Visibility On or about January 18, 2022, the campaign code will be applied to affected vehicles. Owner Notification Owner notification will take place in January 2022. Owner letter examples are included in this bulletin for your reference. Additional Information Please alert everyone in your dealership about this action, including Sales, Service, Parts and Accounting personnel. Contact Warranty if you have any questions. IMPORTANT REMINDER ON VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply The information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi Group of America, Inc. and Audi Canada. All Rights Reserved. January 2022 90S9 Page 2 of 18 with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. Dealers must ensure that every affected inventory vehicle has this campaign completed before delivery to consumers. The information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi Group of America, Inc. and Audi Canada. All Rights Reserved. January 2022 90S9 Page 3 of 18 Parts Information Parts Control Type: Upper Order Limit Parts will be managed with a weekly Upper Order Limit. Please see Parts On Command (POC) for your Upper Order Limit quantity. Initial Allocation: YES Dealers will be sent an initial allocation prior to customer notification. If no initial allocation was received, please reference the Repair Projection Tool (below) to view your potential VIN population. Repair Projection Tool: (right click to open) Criteria Quantity Part Number P.O.C. Part Description Ordering Method 01 1 80A-907-577-C COVER UOL 2 N -107-370-01 NUT UOL 2 80A-886-373 GROMMET UOL 02 0.2 D -476-KD1-M2 SEALANT UOL NOTE The specified part numbers reflect the status at the start of this action. Interim updates made in ETKA can cause a listed part number to become unavailable. In this case, the new part number specified in ETKA should be used. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 90S9 Page 4 of 18 Claim Entry Instructions The labor times listed here may differ from the labor operations and labor times listed in ELSA. After campaign has been completed, enter claim as soon as possible to help prevent work from being duplicated elsewhere. Attach the Elsa screen print showing action open on the day of repair to the repair order. If customer refused campaign work: U.S. dealers: Submit the request through Audi Warranty Online under the Campaigns/Update option. Canada dealers: Upload the repair order [signed by customer] to Audi WIN/Operations/Campaign Closure. Service Number 90S9 Damage Code 0099 Parts Vendor Code 002 Claim Type Sold vehicle: 7 10 Unsold vehicle: 7 90 Causal Indicator Mark COVER* as causal part Vehicle Wash/Loaner Do not claim wash/loaner under this action Vehicles may have more than one criteria. Complete and claim all applicable criteria on one claim. Criteria I.D. 01 Remove rear bench seat. Install protective cover over gateway control module. LABOR Labor Op Time Units Description 9035 49 99 45 Install protective cover PARTS Quantity Part Number Description 1.00 80A907577C COVER* 2.00 80A886373 GROMMET 2.00 N 10737001 HEX. NUT, SELF-LOCKING Continued on next page The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 90S9 Page 5 of 18 Criteria I.D. 01 AND 02 Remove rear bench seat. Install protective cover over gateway control module. Apply sealant around stud. LABOR Labor Op Time Units Description 9035 50 99 60 Install protective cover and apply sealant PARTS Quantity Part Number Description 1.00 80A907577C COVER* 2.00 80A886373 GROMMET 0.20 D 476KD1M2 SEALANT 2.00 N 10737001 HEX. NUT, SELF-LOCKING The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 90S9 Page 6 of 18 Customer Letter Example (USA) <MONTH YEAR> <CUSTOMER NAME> <CUSTOMER ADDRESS> <CUSTOMER CITY STATE ZIPCODE> This notice applies to your vehicle: <MODEL YEAR> <BRAND> <CARLINE>, <VIN> NHTSA: 21V947 Subject: Safety Recall 90S9 – Gateway Control Module Dear Audi Owner, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Audi has decided that a defect, which relates to motor vehicle safety, exists in certain 2018-2022 model year Audi vehicles. Our records show that you are the owner of a vehicle affected by this action. What is the issue? If liquid reaches and enters the gateway control module, mostly due to a liquid spill on the rear seats, it is being switched off as part of the safety concept. In very rare cases (such as when driving through heavy rain or deep water) there may also be water ingress through an insufficient underbody seam. Water/liquid ingress into the gateway control module may lead to various internal errors due to short circuits within the control unit. The gateway control module has a safety concept in case implausible signals are detected in the control unit. If such implausible signals are detected, the gateway switches off its function in order to avoid unwanted vehicle reactions. The vehicle remains steerable and the brake system is fully operable. The engine goes into emergency mode and remains in operation with reduced power. Unexpected reduced engine power may create an increased risk of a crash in certain driving situations. What will we do? To correct this defect, your authorized Audi dealer will install a protective cover for the gateway control module, which will protect the part from liquid ingress. In addition, on vehicles produced until end of August 2021, the dealer will also seal the insufficient underbody seam. This work will take about an hour to complete and will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall repair. For your convenience, you can also visit www.audiusa.com and click on the “Find a Dealer” link to locate a dealer near you and schedule this service. Precautions you should take Several warning messages will appear if the gateway control module shuts down. The error messages occur due to the interrupted communication between several systems. Even though several systems are displaying a malfunction, not all of these systems are impacted. Customers seeing error messages are advised to make arrangements to have the vehicle diagnosed/repaired by an authorized Audi dealer without delay. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this letter immediately via first-class mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Experience at 1-800-253-2834 or via our “Contact Us” page at www.audiusa.com. Checking your vehicle for open Recalls and Service Campaigns To check your vehicle’s eligibility for repair under this or any other recall/service campaign, please visit the Recall/Service Campaign Lookup tool at www.audiusa.com and enter your Vehicle Identification Number (VIN). If you still cannot obtain satisfaction, you may file a complaint with: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327- 4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 90S9 Page 7 of 18 Customer Letter Example (Canada) <MONTH YEAR> <CUSTOMER NAME> <CUSTOMER ADDRESS> <CUSTOMER CITY STATE ZIPCODE> This notice applies to your vehicle: <MODEL YEAR> <BRAND> <CARLINE>, <VIN> Transport Canada Recall: 2021-740 Subject: Safety Recall 90S9 – Gateway Control Module Dear Audi Owner, This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This is to inform you that your vehicle may contain a defect that could affect the safety of a person. Our records show that you are the owner of a vehicle affected by this action. What is the issue? If liquid reaches and enters the gateway control module, mostly due to a liquid spill on the rear seats, it is being switched off as part of the safety concept. In very rare cases (such as when driving through heavy rain or deep water) there may also be water ingress through an insufficient underbody seam. Water/liquid ingress into the gateway control module may lead to various internal errors due to short circuits within the control unit. The gateway control module has a safety concept in case implausible signals are detected in the control unit. If such implausible signals are detected, the gateway switches off its function in order to avoid unwanted vehicle reactions. The vehicle remains steerable and the brake system is fully operable. The engine goes into emergency mode and remains in operation with reduced power. Unexpected reduced engine power may create an increased risk of a crash in certain driving situations. What will we do? To correct this defect, your authorized Audi dealer will install a protective cover for the gateway control module which will protect the part from liquid ingress. In addition, on vehicles produced until end of August 2021, the dealer will also seal the insufficient underbody seam. This work will take about an hour to complete and will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall repair. Precautions you should take Several warning messages will appear if the gateway control module shuts down. The error messages occur due to the interrupted communication between several systems. Even though several systems are displaying a malfunction, not all of these systems are impacted. Customers seeing error messages are advised to make arrangements to have the vehicle diagnosed/repaired by an authorized Audi dealer without delay. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this letter, you shall forward this letter (and any subsequent notice, if applicable) to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle identified in this letter, please fill out the enclosed prepaid Owner Reply Card and mail it to us so we can update our records. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Relations Monday through Friday from 8AM to 8PM EST at 1-800-822-2834 or via our “Contact Audi Canada” page at www.audi.ca. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 90S9 Page 8 of 18 Repair Overview Criteria 01 Install protective cover over Gateway Control Module. Criteria 02: Apply sealant around a stud, which is open to the exterior of the vehicle. NOTE These repair instructions may differ from the labor operations and labor times listed in ELSA. Damages resulting from improper repair or failure to follow these work instructions are the dealer’s responsibility and are not eligible for reimbursement under this action. This procedure must be read in its entirety prior to performing the repair. Due to variations in vehicle equipment and options, the steps/illustrations in this work procedure may not identically match all affected vehicles. Diagnosis and repair of pre-existing conditions in the vehicle are not covered under this action. When working during extreme temperatures, it is recommended that the vehicle be allowed to acclimate inside the shop to avoid temperature-related component damage/breakage. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 90S9 Page 9 of 18 Required Tools Cartridge Gun -VAG1628- (or equivalent) The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 90S9 Page 10 of 18 Repair Instruction Section A – Check for Previous Repair Enter the VIN in Elsa and proceed to the “Campaign/Action” screen. TIP On the date of repair, print this screen and keep a copy with the repair order. Confirm the Campaign/Action is open <arrow 1>. If the status is closed, no further work is required. Note the Applicable Criteria ID <arrow 2> for use in determining the correct work to be done and corresponding parts associated. CRITICAL REPAIR STEP STOP! If multiple software update Campaign/Actions are open, they must be performed in order of the Start date <arrow 3>. The oldest should be performed first. All Safety Recalls must be completed prior to completing this campaign. Proceed to Section B. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 90S9 Page 11 of 18 Section B – Installing Protective Cover (Criteria 01) Remove child seat anchor guides from driver rear seat bench: Unclip the child seat anchor cover <1> from the anchor in direction of <arrow> and remove. Push the child seat anchor guide <1> downward according to the cut-out, and disengage it from the anchor <2>. Pull out the child seat anchor guide toward the front in direction of <arrow> and move it to the side with the strap. If necessary, disengage the strap and remove the child seat anchor guide. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 90S9 Page 12 of 18 Remove driver side rear seat bench: Grab under the seat cushion <2> on one side with both hands. Using both hands, pull the seat cushion upward with force in direction of <arrow A> to release the seat cushion from the mount <1>. Repeat the procedure on the other side of the seat cushion in direction of <arrow B>. Tilt the seat cushion upward and disengage at the back of the seat frame. Disconnect seat heating connectors (if equipped). The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 90S9 Page 13 of 18 Unbolt gateway control module: NOTE The electrical connectors remain connected. Remove and discard the nuts <arrows>. Inspect the recessed well that the gateway was in. If any liquid or traces of liquid are present: o Take photos showing liquid or traces of liquid are present. o The gateway control module must be replaced. o The connector pins must be inspected and any corroded pins replaced. NOTE If gateway control module requires replacement: U.S. dealers: Upload photos showing evidence of liquid to Doc-It for review. Contact Audi Warranty for authorization. Canadian dealers: Create an ATA WEB ticket and attach photos of evidence of liquid for review. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 90S9 Page 14 of 18 Install cover over gateway control module: Part Number Part Description 80A-907-577-C Protective cover Place the gateway control module <1> into protective cover <2>. The gaskets <A> will be placed over the studs on the floor. TIP It’s also possible to install the cover onto the studs first, then install the gateway control module into the cover. Reinstall gateway control module: The gateway must be fastened with new nuts. Tightening the nuts must be performed inside the protective cover, as shown. Torque the new nuts to 5 Nm. Part Number Part Description N -107-370-01 Self-locking nut The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 90S9 Page 15 of 18 Final positioning of protective cover: Smooth out the protective cover and place the open end of the cover under the carpet <1>. Reinstall seat bench and child seat anchor covers: Installation is the reverse order of removal. Seat grommets <1> must be replaced. Part Number Part Description 80A-886-373 Seat grommet Vehicles with Criteria 01 and 02: Proceed to Section C Vehicles with only Criteria 01: Proceed to Section D The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 90S9 Page 16 of 18 Section C – Sealing Around Stud (Criteria 02) Position driver side rear seat: Slide driver side rear seat forward, as shown. Prep area for sealant: The stud and area requiring sealant shown <circle>. Position floor insulation <1> out of the way. Ensure area is free of dirt and debris. Clean area to be sealed <circle> with isopropyl alcohol. Allow cleaning solution to completely dry. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 90S9 Page 17 of 18 Apply sealant: NOTE Pay attention to the “Best before” date on the sealant. Part Number Part Description D -476-KD1-M2 Sealant Apply sealant around stud as shown. Ensure the base of the stud is fully encapsulated with sealant. Reposition floor insulation in its original position. Bring seat back to its original position. Proceed to Section D The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2022 90S9 Page 18 of 18 Section D – Campaign Completion Stamp Item#: AUD4927ENG -ORItem # AUD4927FRE Once the campaign has been completed, the technician should stamp the repair order. Stamps are available for ordering through the Compliance Label Ordering Portal.
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The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 1 of 19 Safety Recall Code: 90S9 REVISION Subject Gateway Control Module Release Date March 23, 2022 REVISION SUMMARY Updated requirements for contacting Audi Warranty in the event a gateway control module is damaged Affected Vehicles Country Beginning Model Year Ending Model Year Vehicle Vehicle Count USA 2018 2022 Q5 251,971 USA 2018 2022 SQ5 37,020 CAN 2018 2022 Q5 41,214 CAN 2018 2022 SQ5 6,932 Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source. Campaign status must show “open.” If Elsa shows other open action(s), inform your customer so that the work can also be completed at the same time the vehicle is in the workshop for this campaign. Problem Description If liquid reaches and enters the gateway control module, mostly due to a liquid spill on the rear seats, it is being switched off as part of the safety concept. In very rare cases (such as when driving through heavy rain or deep water) there may also be water ingress through an insufficient underbody seam. Water/liquid ingress into the gateway control module may lead to various internal errors due to short circuits within the control unit. The gateway control module has a safety concept in case implausible signals are detected in the control unit. If such implausible signals are detected, the gateway switches off its function in order to avoid unwanted vehicle reactions. The vehicle remains steerable and the brake system is fully operable. The engine goes into emergency mode and remains in operation with reduced power. Unexpected reduced engine power may create an increased risk of a crash in certain driving situations. Corrective Action Install a protective cover for the gateway control module which will protect the part from liquid ingress. In addition, on vehicles produced until end of August 2021, the dealer will also seal the insufficient underbody seam. Precautions Several warning messages will appear if the gateway control module shuts down. The error messages occur due to the interrupted communication between several systems. Even though several systems are displaying a malfunction, not all of these systems are impacted. Customers seeing error messages are advised to make arrangements to have the vehicle diagnosed/repaired by an authorized Audi dealer without delay. Code Visibility On or about January 18, 2022, the campaign code was applied to affected vehicles. Owner Notification Owner notification took place in January 2022. Owner letter examples are included in this bulletin for your reference. Additional Information Please alert everyone in your dealership about this action, including Sales, Service, Parts and Accounting personnel. Contact Warranty if you have any questions. The information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi Group of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 2 of 19 IMPORTANT REMINDER ON VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. Dealers must ensure that every affected inventory vehicle has this campaign completed before delivery to consumers. The information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi Group of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 3 of 19 Parts Information Parts Control Type: Upper Order Limit Parts will be managed with a weekly Upper Order Limit. Please see Parts On Command (POC) for your Upper Order Limit quantity. Initial Allocation: YES Dealers will be sent an initial allocation prior to customer notification. If no initial allocation was received, please reference the Repair Projection Tool (below) to view your potential VIN population. Repair Projection Tool: (right click to open) Criteria Quantity Part Number P.O.C. Part Description Ordering Method 01 1 80A-907-577-C COVER UOL 2 N -107-370-01 NUT UOL 2 80A-886-373 GROMMET UOL 02 0.2 D -476-KD1-M2 SEALANT UOL NOTE The specified part numbers reflect the status at the start of this action. Interim updates made in ETKA can cause a listed part number to become unavailable. In this case, the new part number specified in ETKA should be used. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 4 of 19 Claim Entry Instructions The labor times listed here may differ from the labor operations and labor times listed in ELSA. After campaign has been completed, enter claim as soon as possible to help prevent work from being duplicated elsewhere. Attach the Elsa screen print showing action open on the day of repair to the repair order. If customer refused campaign work: U.S. dealers: Submit the request through Audi Warranty Online under the Campaigns/Update option. Canada dealers: Upload the repair order [signed by customer] to Audi WIN/Operations/Campaign Closure. Service Number 90S9 Damage Code 0099 Parts Vendor Code 002 Claim Type Sold vehicle: 7 10 Unsold vehicle: 7 90 Causal Indicator Mark COVER* as causal part Vehicle Wash/Loaner Do not claim wash/loaner under this action Vehicles may have more than one criteria. Complete and claim all applicable criteria on one claim. Criteria I.D. 01 Remove rear bench seat. Install protective cover over gateway control module. LABOR Labor Op Time Units Description 9035 49 99 45 Install protective cover PARTS Quantity Part Number Description 1.00 80A907577C COVER* 2.00 80A886373 GROMMET 2.00 N 10737001 HEX. NUT, SELF-LOCKING Continued on next page The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 5 of 19 Criteria I.D. 01 AND 02 Remove rear bench seat. Install protective cover over gateway control module. Apply sealant around stud. LABOR Labor Op Time Units Description 9035 50 99 60 Install protective cover and apply sealant PARTS Quantity Part Number Description 1.00 80A907577C COVER* 2.00 80A886373 GROMMET 0.20 D 476KD1M2 SEALANT 2.00 N 10737001 HEX. NUT, SELF-LOCKING Add ONLY if liquid was found on gateway and gateway required replacement NOTE: U.S. Dealers – Photos showing liquid or traces of liquid on the gateway must be uploaded to Doc-It. The claim for the gateway will be cancelled if photos are not uploaded. Canada Dealers – Photos showing liquid or traces of liquid on the gateway must be uploaded to an ATA case. The claim for the gateway will be cancelled if photos are not uploaded. LABOR Labor Op Time Units Description 0150 00 00 Time stated on diagnostic protocol Program new gateway control module PARTS Quantity Part Number Description 1.00 SEE ETKA Gateway control module The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 6 of 19 Customer Letter Example (USA) <MONTH YEAR> <CUSTOMER NAME> <CUSTOMER ADDRESS> <CUSTOMER CITY STATE ZIPCODE> This notice applies to your vehicle: <MODEL YEAR> <BRAND> <CARLINE>, <VIN> NHTSA: 21V947 Subject: Safety Recall 90S9 – Gateway Control Module Dear Audi Owner, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Audi has decided that a defect, which relates to motor vehicle safety, exists in certain 2018-2022 model year Audi vehicles. Our records show that you are the owner of a vehicle affected by this action. What is the issue? If liquid reaches and enters the gateway control module, mostly due to a liquid spill on the rear seats, it is being switched off as part of the safety concept. In very rare cases (such as when driving through heavy rain or deep water) there may also be water ingress through an insufficient underbody seam. Water/liquid ingress into the gateway control module may lead to various internal errors due to short circuits within the control unit. The gateway control module has a safety concept in case implausible signals are detected in the control unit. If such implausible signals are detected, the gateway switches off its function in order to avoid unwanted vehicle reactions. The vehicle remains steerable and the brake system is fully operable. The engine goes into emergency mode and remains in operation with reduced power. Unexpected reduced engine power may create an increased risk of a crash in certain driving situations. What will we do? To correct this defect, your authorized Audi dealer will install a protective cover for the gateway control module, which will protect the part from liquid ingress. In addition, on vehicles produced until end of August 2021, the dealer will also seal the insufficient underbody seam. This work will take about an hour to complete and will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall repair. For your convenience, you can also visit www.audiusa.com and click on the “Find a Dealer” link to locate a dealer near you and schedule this service. Precautions you should take Several warning messages will appear if the gateway control module shuts down. The error messages occur due to the interrupted communication between several systems. Even though several systems are displaying a malfunction, not all of these systems are impacted. Customers seeing error messages are advised to make arrangements to have the vehicle diagnosed/repaired by an authorized Audi dealer without delay. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this letter immediately via first-class mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Experience at 1-800-253-2834 or via our “Contact Us” page at www.audiusa.com. Checking your vehicle for open Recalls and Service Campaigns To check your vehicle’s eligibility for repair under this or any other recall/service campaign, please visit the Recall/Service Campaign Lookup tool at www.audiusa.com and enter your Vehicle Identification Number (VIN). If you still cannot obtain satisfaction, you may file a complaint with: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327- 4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 7 of 19 Customer Letter Example (Canada) <MONTH YEAR> <CUSTOMER NAME> <CUSTOMER ADDRESS> <CUSTOMER CITY STATE ZIPCODE> This notice applies to your vehicle: <MODEL YEAR> <BRAND> <CARLINE>, <VIN> Transport Canada Recall: 2021-740 Subject: Safety Recall 90S9 – Gateway Control Module Dear Audi Owner, This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This is to inform you that your vehicle may contain a defect that could affect the safety of a person. Our records show that you are the owner of a vehicle affected by this action. What is the issue? If liquid reaches and enters the gateway control module, mostly due to a liquid spill on the rear seats, it is being switched off as part of the safety concept. In very rare cases (such as when driving through heavy rain or deep water) there may also be water ingress through an insufficient underbody seam. Water/liquid ingress into the gateway control module may lead to various internal errors due to short circuits within the control unit. The gateway control module has a safety concept in case implausible signals are detected in the control unit. If such implausible signals are detected, the gateway switches off its function in order to avoid unwanted vehicle reactions. The vehicle remains steerable and the brake system is fully operable. The engine goes into emergency mode and remains in operation with reduced power. Unexpected reduced engine power may create an increased risk of a crash in certain driving situations. What will we do? To correct this defect, your authorized Audi dealer will install a protective cover for the gateway control module which will protect the part from liquid ingress. In addition, on vehicles produced until end of August 2021, the dealer will also seal the insufficient underbody seam. This work will take about an hour to complete and will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall repair. Precautions you should take Several warning messages will appear if the gateway control module shuts down. The error messages occur due to the interrupted communication between several systems. Even though several systems are displaying a malfunction, not all of these systems are impacted. Customers seeing error messages are advised to make arrangements to have the vehicle diagnosed/repaired by an authorized Audi dealer without delay. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this letter, you shall forward this letter (and any subsequent notice, if applicable) to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle identified in this letter, please fill out the enclosed prepaid Owner Reply Card and mail it to us so we can update our records. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Relations Monday through Friday from 8AM to 8PM EST at 1-800-822-2834 or via our “Contact Audi Canada” page at www.audi.ca. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 8 of 19 Repair Overview Criteria 01 Install protective cover over Gateway Control Module. Criteria 02: Apply sealant around a stud, which is open to the exterior of the vehicle. NOTE These repair instructions may differ from the labor operations and labor times listed in ELSA. Damages resulting from improper repair or failure to follow these work instructions are the dealer’s responsibility and are not eligible for reimbursement under this action. This procedure must be read in its entirety prior to performing the repair. Due to variations in vehicle equipment and options, the steps/illustrations in this work procedure may not identically match all affected vehicles. Diagnosis and repair of pre-existing conditions in the vehicle are not covered under this action. When working during extreme temperatures, it is recommended that the vehicle be allowed to acclimate inside the shop to avoid temperature-related component damage/breakage. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 9 of 19 Required Tools Cartridge Gun -VAG1628- (or equivalent) The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 10 of 19 Repair Instruction Section A – Check for Previous Repair Enter the VIN in Elsa and proceed to the “Campaign/Action” screen. TIP On the date of repair, print this screen and keep a copy with the repair order. Confirm the Campaign/Action is open <arrow 1>. If the status is closed, no further work is required. Note the Applicable Criteria ID <arrow 2> for use in determining the correct work to be done and corresponding parts associated. CRITICAL REPAIR STEP STOP! If multiple software update Campaign/Actions are open, they must be performed in order of the Start date <arrow 3>. The oldest should be performed first. All Safety Recalls must be completed prior to completing this campaign. Proceed to Section B. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 11 of 19 Section B – Installing Protective Cover (Criteria 01) Remove child seat anchor guides from driver rear seat bench: Unclip the child seat anchor cover <1> from the anchor in direction of <arrow> and remove. Push the child seat anchor guide <1> downward according to the cut-out, and disengage it from the anchor <2>. Pull out the child seat anchor guide toward the front in direction of <arrow> and move it to the side with the strap. If necessary, disengage the strap and remove the child seat anchor guide. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 12 of 19 Remove driver side rear seat bench: Grab under the seat cushion <2> on one side with both hands. Using both hands, pull the seat cushion upward with force in direction of <arrow A> to release the seat cushion from the mount <1>. Repeat the procedure on the other side of the seat cushion in direction of <arrow B>. Tilt the seat cushion upward and disengage at the back of the seat frame. Disconnect seat heating connectors (if equipped). The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 13 of 19 Unbolt gateway control module: NOTE The electrical connectors remain connected. Remove and discard the nuts <arrows>. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 14 of 19 Inspect the recessed well that the gateway was in. If any liquid or traces of liquid are present: o Take photos showing liquid or traces of liquid are present. o U.S. Dealers – Upload photos to Doc-It. o Canada Dealers – Upload photos to an ATA WEB Ticket o The gateway control module must be replaced. o The connector pins must be inspected and any corroded pins replaced. NOTE If liquid is found on gateway, it is not necessary to contact Audi Warranty. If photos are not uploaded to Doc-It (U.S. Dealers) or to an ATA WEB Ticket (Canadian dealers), the claim for the gateway control module will be cancelled. NOTE If connector pins are damaged or other consequential damage is found: U.S. dealers: Upload documentation to Doc-It for review. Contact Audi Warranty for authorization. Canadian dealers: Create an ATA WEB ticket and attach documentation for review. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 15 of 19 Install cover over gateway control module: Part Number Part Description 80A-907-577-C Protective cover Place the gateway control module <1> into protective cover <2>. The gaskets <A> will be placed over the studs on the floor. TIP It’s also possible to install the cover onto the studs first, then install the gateway control module into the cover. Reinstall gateway control module: The gateway must be fastened with new nuts. Tightening the nuts must be performed inside the protective cover, as shown. Torque the new nuts to 5 Nm. Part Number Part Description N -107-370-01 Self-locking nut The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 16 of 19 Final positioning of protective cover: Smooth out the protective cover and place the open end of the cover under the carpet <1>. Reinstall seat bench and child seat anchor covers: Installation is the reverse order of removal. Seat grommets <1> must be replaced. Part Number Part Description 80A-886-373 Seat grommet Vehicles with Criteria 01 and 02: Proceed to Section C Vehicles with only Criteria 01: Proceed to Section D The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 17 of 19 Section C – Sealing Around Stud (Criteria 02) Position driver side rear seat: Slide driver side rear seat forward, as shown. Prep area for sealant: The stud and area requiring sealant shown <circle>. Position floor insulation <1> out of the way. Ensure area is free of dirt and debris. Clean area to be sealed <circle> with isopropyl alcohol. Allow cleaning solution to completely dry. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 18 of 19 Apply sealant: NOTE Pay attention to the “Best before” date on the sealant. Part Number Part Description D -476-KD1-M2 Sealant Apply sealant around stud as shown. Ensure the base of the stud is fully encapsulated with sealant. Reposition floor insulation in its original position. Bring seat back to its original position. Proceed to Section D The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. March 2022 90S9 Page 19 of 19 Section D – Campaign Completion Stamp Item#: AUD4927ENG -ORItem # AUD4927FRE Once the campaign has been completed, the technician should stamp the repair order. Stamps are available for ordering through the Compliance Label Ordering Portal.
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The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 1 of 20 Safety Recall Code: 90S9 REVISION Subject Gateway Control Module Release Date July 22, 2022 REVISION SUMMARY Added examples of incorrect gateway cover installation NOTE: Updated areas in this document are indicated by an orange bar in the right margin Affected Vehicles Country Beginning Model Year Ending Model Year Vehicle Vehicle Count USA 2018 2022 Q5 251,971 USA 2018 2022 SQ5 37,020 CAN 2018 2022 Q5 41,214 CAN 2018 2022 SQ5 6,932 Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source. Campaign status must show “open.” If Elsa shows other open action(s), inform your customer so that the work can also be completed at the same time the vehicle is in the workshop for this campaign. Problem Description If liquid reaches and enters the gateway control module, mostly due to a liquid spill on the rear seats, it is being switched off as part of the safety concept. In very rare cases (such as when driving through heavy rain or deep water) there may also be water ingress through an insufficient underbody seam. Water/liquid ingress into the gateway control module may lead to various internal errors due to short circuits within the control unit. The gateway control module has a safety concept in case implausible signals are detected in the control unit. If such implausible signals are detected, the gateway switches off its function in order to avoid unwanted vehicle reactions. The vehicle remains steerable and the brake system is fully operable. The engine goes into emergency mode and remains in operation with reduced power. Unexpected reduced engine power may create an increased risk of a crash in certain driving situations. Corrective Action Install a protective cover for the gateway control module which will protect the part from liquid ingress. In addition, on vehicles produced until end of August 2021, the dealer will also seal the insufficient underbody seam. Precautions Several warning messages will appear if the gateway control module shuts down. The error messages occur due to the interrupted communication between several systems. Even though several systems are displaying a malfunction, not all of these systems are impacted. Customers seeing error messages are advised to make arrangements to have the vehicle diagnosed/repaired by an authorized Audi dealer without delay. Code Visibility On or about January 18, 2022, the campaign code was applied to affected vehicles. Owner Notification Owner notification took place in January 2022. Owner letter examples are included in this bulletin for your reference. The information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi Group of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 2 of 20 Additional Information Please alert everyone in your dealership about this action, including Sales, Service, Parts and Accounting personnel. Contact Warranty if you have any questions. IMPORTANT REMINDER ON VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. Dealers must ensure that every affected inventory vehicle has this campaign completed before delivery to consumers. The information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi Group of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 3 of 20 Parts Information Parts Control Type: Upper Order Limit Parts will be managed with a weekly Upper Order Limit. Please see Parts On Command (POC) for your Upper Order Limit quantity. Initial Allocation: YES Dealers will be sent an initial allocation prior to customer notification. If no initial allocation was received, please reference the Repair Projection Tool (below) to view your potential VIN population. Repair Projection Tool: (right click to open) Criteria Quantity Part Number P.O.C. Part Description Ordering Method 01 1 80A-907-577-C COVER UOL 2 N -107-370-01 NUT UOL 2 80A-886-373 GROMMET UOL 02 0.2 D -476-KD1-M2 SEALANT UOL NOTE The specified part numbers reflect the status at the start of this action. Interim updates made in ETKA can cause a listed part number to become unavailable. In this case, the new part number specified in ETKA should be used. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 4 of 20 Claim Entry Instructions The labor times listed here may differ from the labor operations and labor times listed in ELSA. After campaign has been completed, enter claim as soon as possible to help prevent work from being duplicated elsewhere. Attach the Elsa screen print showing action open on the day of repair to the repair order. If customer refused campaign work: U.S. dealers: Submit the request through Audi Warranty Online under the Campaigns/Update option. Canada dealers: Upload the repair order [signed by customer] to Audi WIN/Operations/Campaign Closure. Service Number 90S9 Damage Code 0099 Parts Vendor Code 002 Claim Type Sold vehicle: 7 10 Unsold vehicle: 7 90 Causal Indicator Mark COVER* as causal part Vehicle Wash/Loaner Do not claim wash/loaner under this action Vehicles may have more than one criteria. Complete and claim all applicable criteria on one claim. Criteria I.D. 01 Remove rear bench seat. Install protective cover over gateway control module. LABOR Labor Op Time Units Description 9035 49 99 45 Install protective cover PARTS Quantity Part Number Description 1.00 80A907577C COVER* 2.00 80A886373 GROMMET 2.00 N 10737001 HEX. NUT, SELF-LOCKING Continued on next page The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 5 of 20 Criteria I.D. 01 AND 02 Remove rear bench seat. Install protective cover over gateway control module. Apply sealant around stud. LABOR Labor Op Time Units Description 9035 50 99 60 Install protective cover and apply sealant PARTS Quantity Part Number Description 1.00 80A907577C COVER* 2.00 80A886373 GROMMET 0.20 D 476KD1M2 SEALANT 2.00 N 10737001 HEX. NUT, SELF-LOCKING Add ONLY if liquid was found on gateway and gateway required replacement NOTE: U.S. Dealers – Photos showing liquid or traces of liquid on the gateway must be uploaded to Doc-It. The claim for the gateway will be cancelled if photos are not uploaded. Canada Dealers – Photos showing liquid or traces of liquid on the gateway must be uploaded to an ATA case. The claim for the gateway will be cancelled if photos are not uploaded. LABOR Labor Op Time Units Description 0150 00 00 Time stated on diagnostic protocol Program new gateway control module PARTS Quantity Part Number Description 1.00 SEE ETKA Gateway control module The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 6 of 20 Customer Letter Example (USA) <MONTH YEAR> <CUSTOMER NAME> <CUSTOMER ADDRESS> <CUSTOMER CITY STATE ZIPCODE> This notice applies to your vehicle: <MODEL YEAR> <BRAND> <CARLINE>, <VIN> NHTSA: 21V947 Subject: Safety Recall 90S9 – Gateway Control Module Dear Audi Owner, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Audi has decided that a defect, which relates to motor vehicle safety, exists in certain 2018-2022 model year Audi vehicles. Our records show that you are the owner of a vehicle affected by this action. What is the issue? If liquid reaches and enters the gateway control module, mostly due to a liquid spill on the rear seats, it is being switched off as part of the safety concept. In very rare cases (such as when driving through heavy rain or deep water) there may also be water ingress through an insufficient underbody seam. Water/liquid ingress into the gateway control module may lead to various internal errors due to short circuits within the control unit. The gateway control module has a safety concept in case implausible signals are detected in the control unit. If such implausible signals are detected, the gateway switches off its function in order to avoid unwanted vehicle reactions. The vehicle remains steerable and the brake system is fully operable. The engine goes into emergency mode and remains in operation with reduced power. Unexpected reduced engine power may create an increased risk of a crash in certain driving situations. What will we do? To correct this defect, your authorized Audi dealer will install a protective cover for the gateway control module, which will protect the part from liquid ingress. In addition, on vehicles produced until end of August 2021, the dealer will also seal the insufficient underbody seam. This work will take about an hour to complete and will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall repair. For your convenience, you can also visit www.audiusa.com and click on the “Find a Dealer” link to locate a dealer near you and schedule this service. Precautions you should take Several warning messages will appear if the gateway control module shuts down. The error messages occur due to the interrupted communication between several systems. Even though several systems are displaying a malfunction, not all of these systems are impacted. Customers seeing error messages are advised to make arrangements to have the vehicle diagnosed/repaired by an authorized Audi dealer without delay. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this letter immediately via first-class mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Experience at 1-800-253-2834 or via our “Contact Us” page at www.audiusa.com. Checking your vehicle for open Recalls and Service Campaigns To check your vehicle’s eligibility for repair under this or any other recall/service campaign, please visit the Recall/Service Campaign Lookup tool at www.audiusa.com and enter your Vehicle Identification Number (VIN). If you still cannot obtain satisfaction, you may file a complaint with: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327- 4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 7 of 20 Customer Letter Example (Canada) <MONTH YEAR> <CUSTOMER NAME> <CUSTOMER ADDRESS> <CUSTOMER CITY STATE ZIPCODE> This notice applies to your vehicle: <MODEL YEAR> <BRAND> <CARLINE>, <VIN> Transport Canada Recall: 2021-740 Subject: Safety Recall 90S9 – Gateway Control Module Dear Audi Owner, This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This is to inform you that your vehicle may contain a defect that could affect the safety of a person. Our records show that you are the owner of a vehicle affected by this action. What is the issue? If liquid reaches and enters the gateway control module, mostly due to a liquid spill on the rear seats, it is being switched off as part of the safety concept. In very rare cases (such as when driving through heavy rain or deep water) there may also be water ingress through an insufficient underbody seam. Water/liquid ingress into the gateway control module may lead to various internal errors due to short circuits within the control unit. The gateway control module has a safety concept in case implausible signals are detected in the control unit. If such implausible signals are detected, the gateway switches off its function in order to avoid unwanted vehicle reactions. The vehicle remains steerable and the brake system is fully operable. The engine goes into emergency mode and remains in operation with reduced power. Unexpected reduced engine power may create an increased risk of a crash in certain driving situations. What will we do? To correct this defect, your authorized Audi dealer will install a protective cover for the gateway control module which will protect the part from liquid ingress. In addition, on vehicles produced until end of August 2021, the dealer will also seal the insufficient underbody seam. This work will take about an hour to complete and will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall repair. Precautions you should take Several warning messages will appear if the gateway control module shuts down. The error messages occur due to the interrupted communication between several systems. Even though several systems are displaying a malfunction, not all of these systems are impacted. Customers seeing error messages are advised to make arrangements to have the vehicle diagnosed/repaired by an authorized Audi dealer without delay. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this letter, you shall forward this letter (and any subsequent notice, if applicable) to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle identified in this letter, please fill out the enclosed prepaid Owner Reply Card and mail it to us so we can update our records. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Relations Monday through Friday from 8AM to 8PM EST at 1-800-822-2834 or via our “Contact Audi Canada” page at www.audi.ca. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 8 of 20 Repair Overview Criteria 01 Install protective cover over Gateway Control Module. Criteria 02: Apply sealant around a stud, which is open to the exterior of the vehicle. NOTE These repair instructions may differ from the labor operations and labor times listed in ELSA. Damages resulting from improper repair or failure to follow these work instructions are the dealer’s responsibility and are not eligible for reimbursement under this action. This procedure must be read in its entirety prior to performing the repair. Due to variations in vehicle equipment and options, the steps/illustrations in this work procedure may not identically match all affected vehicles. Diagnosis and repair of pre-existing conditions in the vehicle are not covered under this action. When working during extreme temperatures, it is recommended that the vehicle be allowed to acclimate inside the shop to avoid temperature-related component damage/breakage. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 9 of 20 Required Tools Cartridge Gun -VAG1628- (or equivalent) The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 10 of 20 Repair Instruction Section A – Check for Previous Repair Enter the VIN in Elsa and proceed to the “Campaign/Action” screen. TIP On the date of repair, print this screen and keep a copy with the repair order. Confirm the Campaign/Action is open <arrow 1>. If the status is closed, no further work is required. Note the Applicable Criteria ID <arrow 2> for use in determining the correct work to be done and corresponding parts associated. CRITICAL REPAIR STEP STOP! If multiple software update Campaign/Actions are open, they must be performed in order of the Start date <arrow 3>. The oldest should be performed first. All Safety Recalls must be completed prior to completing this campaign. Proceed to Section B. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 11 of 20 Section B – Installing Protective Cover (Criteria 01) Remove child seat anchor guides from driver rear seat bench: Unclip the child seat anchor cover <1> from the anchor in direction of <arrow> and remove. Push the child seat anchor guide <1> downward according to the cut-out, and disengage it from the anchor <2>. Pull out the child seat anchor guide toward the front in direction of <arrow> and move it to the side with the strap. If necessary, disengage the strap and remove the child seat anchor guide. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 12 of 20 Remove driver side rear seat bench: Grab under the seat cushion <2> on one side with both hands. Using both hands, pull the seat cushion upward with force in direction of <arrow A> to release the seat cushion from the mount <1>. Repeat the procedure on the other side of the seat cushion in direction of <arrow B>. Tilt the seat cushion upward and disengage at the back of the seat frame. Disconnect seat heating connectors (if equipped). The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 13 of 20 Unbolt gateway control module: NOTE The electrical connectors remain connected. Remove and discard the nuts <arrows>. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 14 of 20 Inspect the recessed well that the gateway was in. If any liquid or traces of liquid are present: o Take photos showing liquid or traces of liquid are present. o U.S. Dealers – Upload photos to Doc-It. o Canada Dealers – Upload photos to an ATA WEB Ticket o The gateway control module must be replaced. o The connector pins must be inspected and any corroded pins replaced. NOTE If liquid is found on gateway, it is not necessary to contact Audi Warranty. If photos are not uploaded to Doc-It (U.S. Dealers) or to an ATA WEB Ticket (Canadian dealers), the claim for the gateway control module will be cancelled. NOTE If connector pins are damaged or other consequential damage is found: U.S. dealers: Upload documentation to Doc-It for review. Contact Audi Warranty for authorization. Canadian dealers: Create an ATA WEB ticket and attach documentation for review. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 15 of 20 CRITICAL REPAIR STEP STOP! Ensure the cover is installed correctly. If the cover is folded under the gateway, it’s possible to pinch the cover and create a puncture in the cover. Pay very close attention to how the cover is installed and also ensure the bolts are torqued correctly. Below are examples of covers that were not installed correctly, which can result in liquid entering the cover and damaging the gateway. Cover folded under the gateway. Cover pinched, resulting in puncture. Cover folded under the gateway. Cover pinched, resulting in puncture. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 16 of 20 Install cover over gateway control module: Part Number Part Description 80A-907-577-C Protective cover Place the gateway control module <1> into protective cover <2>. The gaskets <A> will be placed over the studs on the floor. TIP It’s also possible to install the cover onto the studs first, then install the gateway control module into the cover. Reinstall gateway control module: The gateway must be fastened with new nuts. Tightening the nuts must be performed inside the protective cover, as shown. Torque the new nuts to 5 Nm. Part Number Part Description N -107-370-01 Self-locking nut The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 17 of 20 Final positioning of protective cover: Smooth out the protective cover and place the open end of the cover under the carpet <1>. Reinstall seat bench and child seat anchor covers: Installation is the reverse order of removal. Seat grommets <1> must be replaced. Part Number Part Description 80A-886-373 Seat grommet Vehicles with Criteria 01 and 02: Proceed to Section C Vehicles with only Criteria 01: Proceed to Section D The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 18 of 20 Section C – Sealing Around Stud (Criteria 02) Position driver side rear seat: Slide driver side rear seat forward, as shown. Prep area for sealant: The stud and area requiring sealant shown <circle>. Position floor insulation <1> out of the way. Ensure area is free of dirt and debris. Clean area to be sealed <circle> with isopropyl alcohol. Allow cleaning solution to completely dry. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 19 of 20 Apply sealant: NOTE Pay attention to the “Best before” date on the sealant. Part Number Part Description D -476-KD1-M2 Sealant Apply sealant around stud as shown. Ensure the base of the stud is fully encapsulated with sealant. Reposition floor insulation in its original position. Bring seat back to its original position. Proceed to Section D The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. July 2022 90S9 Page 20 of 20 Section D – Campaign Completion Stamp Item#: AUD4927ENG -ORItem # AUD4927FRE Once the campaign has been completed, the technician should stamp the repair order. Stamps are available for ordering through the Compliance Label Ordering Portal.
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90S9 USA IMPORTANT SAFETY RECALL <MONTH YEAR> <CUSTOMER NAME> <CUSTOMER ADDRESS> <CUSTOMER CITY STATE ZIPCODE> This notice applies to your vehicle: <MODEL YEAR> <BRAND> <CARLINE>, <VIN> NHTSA: 21V947 Subject: Safety Recall 90S9 – Gateway Control Module Dear Audi Owner, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Audi has decided that a defect, which relates to motor vehicle safety, exists in certain 2018- 2022 model year Audi vehicles. Our records show that you are the owner of a vehicle affected by this action. What is the issue? If liquid reaches and enters the gateway control module, mostly due to a liquid spill on the rear seats, it is being switched off as part of the safety concept. In very rare cases (such as when driving through heavy rain or deep water) there may also be water ingress through an insufficient underbody seam. Water/liquid ingress into the gateway control module may lead to various internal errors due to short circuits within the control unit. The gateway control module has a safety concept in case implausible signals are detected in the control unit. If such implausible signals are detected, the gateway switches off its function in order to avoid unwanted vehicle reactions. The vehicle remains steerable and the brake system is fully operable. The engine goes into emergency mode and remains in operation with reduced power. Unexpected reduced engine power may create an increased risk of a crash in certain driving situations. What will we do? To correct this defect, your authorized Audi dealer will install a protective cover for the gateway control module, which will protect the part from liquid ingress. In addition, on vehicles produced until end of August 2021, the dealer will also seal the insufficient underbody seam. This work will take about an hour to complete and will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall repair. For your convenience, you can also visit www.audiusa.com and click on the “Find a Dealer” link to locate a dealer near you and schedule this service. Audi of America, Inc. 3800 Hamlin Road Auburn Hills, MI 48326 +1 800 253 2834 www.audiusa.com Audi of America, Inc. IMPORTANT SAFETY RECALL Precautions you should take Several warning messages will appear if the gateway control module shuts down. The error messages occur due to the interrupted communication between several systems. Even though several systems are displaying a malfunction, not all of these systems are impacted. Customers seeing error messages are advised to make arrangements to have the vehicle diagnosed/repaired by an authorized Audi dealer without delay. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this letter immediately via first-class mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Experience at 1-800-253-2834 or via our “Contact Us” page at www.audiusa.com. Checking your vehicle for open Recalls and Service Campaigns To check your vehicle’s eligibility for repair under this or any other recall/service campaign, please visit the Recall/Service Campaign Lookup tool at www.audiusa.com and enter your Vehicle Identification Number (VIN). If you still cannot obtain satisfaction, you may file a complaint with: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection
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90S9 USA IMPORTANT SAFETY RECALL <MONTH YEAR> <CUSTOMER NAME> <CUSTOMER ADDRESS> <CUSTOMER CITY STATE ZIPCODE> This notice applies to your vehicle: <MODEL YEAR> <BRAND> <CARLINE>, <VIN> NHTSA: 21V947 Subject: Safety Recall 90S9 – Gateway Control Module Dear Audi Owner, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Audi has decided that a defect, which relates to motor vehicle safety, exists in certain 2018- 2022 model year Audi vehicles. Our records show that you are the owner of a vehicle affected by this action. What is the issue? If liquid reaches and enters the gateway control module, mostly due to a liquid spill on the rear seats, it is being switched off as part of the safety concept. In very rare cases (such as when driving through heavy rain or deep water) there may also be water ingress through an insufficient underbody seam. Water/liquid ingress into the gateway control module may lead to various internal errors due to short circuits within the control unit. The gateway control module has a safety concept in case implausible signals are detected in the control unit. If such implausible signals are detected, the gateway switches off its function in order to avoid unwanted vehicle reactions. The vehicle remains steerable and the brake system is fully operable. The engine goes into emergency mode and remains in operation with reduced power. Unexpected reduced engine power may create an increased risk of a crash in certain driving situations. What will we do? To correct this defect, your authorized Audi dealer will install a protective cover for the gateway control module, which will protect the part from liquid ingress. In addition, on vehicles produced until end of August 2021, the dealer will also seal the insufficient underbody seam. This work will take about an hour to complete and will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall repair. For your convenience, you can also visit www.audiusa.com and click on the “Find a Dealer” link to locate a dealer near you and schedule this service. Audi of America, Inc. 3800 Hamlin Road Auburn Hills, MI 48326 +1 800 253 2834 www.audiusa.com Audi of America, Inc. IMPORTANT SAFETY RECALL Precautions you should take Several warning messages will appear if the gateway control module shuts down. The error messages occur due to the interrupted communication between several systems. Even though several systems are displaying a malfunction, not all of these systems are impacted. Customers seeing error messages are advised to make arrangements to have the vehicle diagnosed/repaired by an authorized Audi dealer without delay. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this letter immediately via first-class mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Experience at 1-800-253-2834 or via our “Contact Us” page at www.audiusa.com. Checking your vehicle for open Recalls and Service Campaigns To check your vehicle’s eligibility for repair under this or any other recall/service campaign, please visit the Recall/Service Campaign Lookup tool at www.audiusa.com and enter your Vehicle Identification Number (VIN). If you still cannot obtain satisfaction, you may file a complaint with: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection 90S9 USA IMPORTANTE LLAMADO A REVISIÓN POR SEGURIDAD <MES AÑO> <NOMBRE DEL CLIENTE> <DIRECCIÓN DEL CLIENTE> <CIUDAD, ESTADO Y CÓDIGO POSTAL DEL CLIENTE> Este aviso se aplica a su vehículo: <MODELO> <MARCA> <LÍNEA>, <VIN> Administración Nacional de Seguridad del Tráfico en las Carreteras (NHTSA): 21V947 Asunto: Llamado a revisión por seguridad 90S9 – Módulo de control de la puerta de enlace Estimado propietario de un Audi: Le enviamos este aviso de conformidad con la Ley Nacional de Seguridad del Tráfico y Vehículos Motorizados. Audi determinó que hay un defecto relacionado con la seguridad de los vehículos motorizados en ciertos vehículos Audi modelo 2018-2022. Nuestros registros muestran que usted es propietario de un vehículo afectado por esta acción. ¿Cuál es el problema? Si algún líquido llega al módulo de control de la puerta de enlace y entra en él, principalmente debido a que se haya derramado en los asientos traseros, el módulo se apagará como parte del plan de seguridad. En casos muy raros (por ejemplo, al conducir con lluvia intensa o en encharcamientos profundos) el agua también puede entrar por las uniones en la parte inferior de la carrocería si no están bien selladas. Si el agua o algún líquido entra en el módulo de control de la puerta de enlace, puede haber varios errores internos debido a cortocircuitos dentro de la unidad de control. El módulo de control de la puerta de enlace tiene un plan de seguridad en caso de que se detecten señales inverosímiles en la unidad de control. Si se detectan tales señales inverosímiles, la puerta de enlace dejará de funcionar para evitar reacciones no deseadas del vehículo. El sistema de frenos funcionará sin ningún problema y la dirección del vehículo no se verá afectada. El motor entrará en modo de emergencia y seguirá funcionando con potencia reducida. La reducción inesperada en la potencia del motor puede llevar a un mayor riesgo de un choque en ciertas situaciones de manejo. ¿Qué vamos a hacer? Para corregir este defecto, su concesionaria autorizada Audi instalará una cubierta protectora para el módulo de control de la puerta de enlace para que no entre ningún líquido. Además, en los vehículos fabricados hasta finales de agosto de 2021, la concesionaria también sellará las uniones de la parte inferior de la carrocería. Este trabajo tomará aproximadamente una hora y se realizará de forma gratuita. Tenga en cuenta que su concesionaria puede necesitar más tiempo para preparar la reparación, así como para adaptar el cronograma diario del taller. Audi of America, Inc. 3800 Hamlin Road Auburn Hills, MI 48326 +1 800 253 2834 www.audiusa.com Audi of America, Inc. IMPORTANTE LLAMADO A REVISIÓN POR SEGURIDAD ¿Qué debe hacer usted? Comuníquese de inmediato con su concesionaria autorizada Audi para programar esta reparación por llamado a revisión. Para su comodidad, también puede visitar www.audiusa.com y hacer clic en el enlace “Buscar una concesionaria” para ubicar una concesionaria cerca de usted y programar este servicio. ¿Qué precauciones debe tomar? Si el módulo de control de la puerta de enlace se apaga, aparecerán varios mensajes de advertencia. Los mensajes de error ocurren porque se interrumpe la comunicación entre diferentes sistemas. Aunque varios sistemas muestren un mal funcionamiento, esto no quiere decir que todos ellos hayan sufrido afectaciones. Se recomienda que los clientes que vean mensajes de error se comuniquen con una concesionaria Audi autorizada de inmediato para programar el diagnóstico o la reparación del vehículo. Vehículos en arrendamiento y cambios de dirección Si usted es el arrendador y propietario registrado del vehículo que se identifica en esta acción, la ley requiere que le reenvíe esta carta inmediatamente por first-class mail al arrendatario en un plazo de diez (10) días a partir de que la reciba. Si cambió de dirección o vendió el vehículo, llene la tarjeta prepagada de respuesta del propietario que se adjunta a esta carta y envíenosla por correo para poder actualizar nuestros registros. ¿Hay algo más en lo que le podamos ayudar? Si su concesionaria autorizada de Audi no logra o no puede completar este trabajo de forma gratuita en un plazo razonable, comuníquese con el área de Experiencia del cliente de Audi al 1-800-253-2834 o mediante nuestra página “Contáctenos” en www.audiusa.com. Verificar si hay alguna campaña de servicio y llamado a revisión vigente relacionada con su vehículo Para verificar la elegibilidad de su vehículo para reparación de conformidad con esta o cualquier otra campaña de servicio o llamado a revisión, visite la herramienta de Búsqueda de campañas de servicio o llamado a revisión en www.audiusa.com e ingrese su Número de identificación del vehículo (VIN). Si aún no queda satisfecho, puede presentar una queja ante: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; o puede llamar a la línea directa sin costo sobre seguridad de los vehículos al 1-888-327-4236 (TTY: 1-800-424-9153); o puede visitar la página http://www.safercar.gov. Lamentamos cualquier inconveniente que este asunto le pueda ocasionar; sin embargo, tomamos esta medida para ayudar a garantizar su seguridad y satisfacción continua con el vehículo. Atentamente, Protección al cliente de Audi
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AUDI DEALER COMMUNICATION Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to Audi Public Relations. Audi Customer Protection 69BY_90S9_90T2_REV032022 Campaign Circular Revisions – Safety Recall 69BY / Safety Recall 90S9 / Service Action 90T2 This notice is for: Dealer Principal General Manager Sales Managers Service Manager Parts Manager Service Advisor Warranty Administrator Technicians Date: March 23, 2022 Revision Information: Safety Recall 69BY: The PODS programming and troubleshooting steps have been updated. It may take up to 10 times for the programming to be successful. Safety Recall 90S9: Updated requirements for contacting Audi Warranty in the event a gateway control module is damaged. Service Action 90T2 (USA Only): Added claiming and work instructions in the event an Emergency Call Module Control Unit and Communication Unit is faulty. Please see the revised circulars that have been published to ELSA and ServiceNet for complete information. -END OF MESSAGE
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AUDI DEALER COMMUNICATION Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to Audi Public Relations. Audi Customer Protection 90S9_DLR_ADV Advance Notice – Safety Recall 90S9 / Gateway Control Module This notice is for: Dealer Principal Service Manager Parts Manager Service Advisor Warranty Administrator Technicians Date: Issue: Precautions General Manager Sales Managers December 17, 2021 If liquid reaches and enters the gateway control module, mostly due to a liquid spill on the rear seats, it is being switched off as part of the safety concept. In very rare cases (such as when driving through heavy rain or deep water) there may also be water ingress through an insufficient underbody seam. Water/liquid ingress into the gateway control module may lead to various internal errors due to short circuits within the control unit. The gateway control module has a safety concept in case implausible signals are detected in the control unit. If such implausible signals are detected, the gateway switches off its function in order to avoid unwanted vehicle reactions. The vehicle remains steerable and the brake system is fully operable. The engine goes into emergency mode and remains in operation with reduced power. Unexpected reduced engine power may create an increased risk of a crash in certain driving situations. Several warning messages will appear if the gateway control module shuts down. The error messages occur due to the interrupted communication between several systems. Even though several systems are displaying a malfunction, not all of these systems are impacted. Customers seeing error messages are advised to make arrangements to have the vehicle diagnosed/repaired by an authorized Audi dealer without delay. Repair: REPAIR NOT YET AVAILABLE Check daily campaign open inventory report or OMD for affected vehicles in inventory. Affected Vehicles Country Beginning Model Year Ending Model Year Vehicle Vehicle Count USA 2018 2022 Q5 251,971 USA 2018 2022 SQ5 37,020 CAN 2018 2022 Q5 41,214 CAN 2018 2022 SQ5 6,932 *Counts reflect overall population; some vehicles may have already been repaired. Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source. Notes: IMPORTANT REMINDER: VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. -END OF MESSAGE
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AUDI DEALER COMMUNICATION Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to Audi Public Relations. Audi Customer Protection 90S9_DLR_LAUNCH Repair Available – Safety Recall 90S9 / Gateway Control Module This notice is for: Dealer Principal General Manager Sales Managers Service Manager Parts Manager Service Advisor Warranty Administrator Technicians Date: January 17, 2022 Issue: If liquid reaches and enters the gateway control module, mostly due to a liquid spill on the rear seats, it is being switched off as part of the safety concept. In very rare cases (such as when driving through heavy rain or deep water) there may also be water ingress through an insufficient underbody seam. Water/liquid ingress into the gateway control module may lead to various internal errors due to short circuits within the control unit. The gateway control module has a safety concept in case implausible signals are detected in the control unit. If such implausible signals are detected, the gateway switches off its function in order to avoid unwanted vehicle reactions. The vehicle remains steerable and the brake system is fully operable. The engine goes into emergency mode and remains in operation with reduced power. Unexpected reduced engine power may create an increased risk of a crash in certain driving situations. Precautions Several warning messages will appear if the gateway control module shuts down. The error messages occur due to the interrupted communication between several systems. Even though several systems are displaying a malfunction, not all of these systems are impacted. Customers seeing error messages are advised to make arrangements to have the vehicle diagnosed/repaired by an authorized Audi dealer without delay. Repair: REPAIR AVAILABLE – January 18, 2021 – install a protective cover for the gateway control module which will protect the part from liquid ingress. In addition, on vehicles produced until end of August 2021, the dealer will also seal the insufficient underbody seam. See ELSA/ServiceNet for complete repair & claiming instructions Check daily campaign open inventory report or OMD for affected vehicles in inventory Repair every affected inventory vehicle before delivery to consumers. Parts Department: Dealers will be sent an initial allocation prior to customer notification. Affected Vehicles Country Beginning Model Year Ending Model Year Vehicle Vehicle Count USA 2018 2022 Q5 251,971 USA 2018 2022 SQ5 37,020 CAN 2018 2022 Q5 41,214 CAN 2018 2022 SQ5 6,932 *Counts reflect overall population; some vehicles may have already been repaired. Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source. Notes: Schedule owner repairs immediately Owner mailing – January 2022 IMPORTANT REMINDER: VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. -END OF MESSAGE
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AUDI DEALER COMMUNICATION Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to Audi Public Relations. Audi Customer Protection 90S9 REV_20220722 Revision – Safety Recall 90S9 / Gateway Control Module This notice is for: Dealer Principal General Manager Sales Managers Service Manager Parts Manager Service Advisor Warranty Administrator Technicians Date: July 22, 2022 Revision Information: A revised 90S9 Safety Recall circular has been published to include examples of incorrect gateway cover installation. Please see the revised 90S9 circular posted to ELSA and ServiceNet for complete information. -END OF MESSAGE
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-947 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Volkswagen Group of America, Inc. Submission Date : DEC 17, 2021 NHTSA Recall No. : 21V-947 Manufacturer Recall No. : 90S9 Manufacturer Information : Manufacturer Name : Volkswagen Group of America, Inc. Address : 3800 Hamlin Road Auburn Hills MI 48326 Company phone : 1-800-893-5298 Population : Number of potentially involved : 288,991 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2022 Audi SQ5 SPORTBACK Vehicle Type : Body Style : Power Train : NR Descriptive Information : All Audi Q5 and Q5 Sportback vehicles are affected from start of production until November 12, 2021 when the protective cover was introduced in production. SQ5 SPORTBACK count: 824 Production Dates : FEB 20, 2021 – DEC 02, 2021 VIN Range 1 : Begin : WA134BFY2M2059436 End : WA114AFY9N2037548 ✔ Not sequential Vehicle 2 : 2018-2022 Audi SQ5 Vehicle Type : Body Style : Power Train : NR Descriptive Information : All Audi Q5 and Q5 Sportback vehicles are affected from start of production until November 12, 2021 when the protective cover was introduced in production. SQ5 count: 36196 Production Dates : JAN 12, 2017 – DEC 02, 2021 VIN Range 1 : Begin : WA1B4AFY7M2001201 End : WA1B4AFY9N2037537 ✔ Not sequential Part 573 Safety Recall Report 21V-947 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 3 : 2021-2022 Audi Q5 SPORTBACK Vehicle Type : Body Style : Power Train : NR Descriptive Information : All Audi Q5 and Q5 Sportback vehicles are affected from start of production until November 12, 2021 when the protective cover was introduced in production. Q5 SPORTBACK count: 3710 Production Dates : FEB 20, 2021 – DEC 01, 2021 VIN Range 1 : Begin : WA15AAFY1M2059424 End : WA16AAFY7N2032900 ✔ Not sequential Vehicle 4 : 2018-2022 Audi Q5 Vehicle Type : Body Style : Power Train : NR Descriptive Information : All Audi Q5 and Q5 Sportback vehicles are affected from start of production until November 12, 2021 when the protective cover was introduced in production. Q5 count: 248261 Production Dates : NOV 09, 2016 – DEC 03, 2021 VIN Range 1 : Begin : WA1BNAFYXJ2000309 End : WA1GAAFY9N2035429 ✔ Not sequential Description of Defect : Description of the Defect : If liquid reaches and enters the gateway control module, mostly due to a liquid spill on the rear seats, it is being switched off as part of the safety concept. In very rare cases (such as when driving through heavy rain or deep water) there may also be water ingress through an insufficient underbody seam. Water/ liquid ingress into the gateway control module may lead to various internal errors due to short circuits within the control unit. The gateway control module has a safety concept in case implausible signals are detected in the control unit. If such implausible signals are detected, the gateway switches off its function in order to avoid unwanted vehicle reactions. The vehicle remains steerable and the brake system is fully operable. The engine goes into emergency mode and remains in operation with reduced power. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If liquid reaches and enters the gateway control module, it is being switched off as part of the safety concept. The vehicle remains steerable and the brake system is fully operable. The engine goes into emergency mode and remains in operation with reduced power. Unexpected reduced engine power may create an increased risk of an accident in certain driving situations. Description of the Cause : The vast majority of cases known to have occurred were due to a liquid spill on Part 573 Safety Recall Report 21V-947 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 the rear seats of the vehicle. In a very small amount of cases, water entered the vehicle from underneath when driving through heavy rain and/or deep puddles due to an insufficient underbody seam. Identification of Any Warning that can Occur : Several warning messages will appear if the gateway control module shuts down. The error messages occur due to the interrupted communication between several systems. Even though several systems are displaying a malfunction, not all of these systems are impacted. Involved Components : Component Name 1 : Protective cover Component Description : Protective cover for gateway control module Component Part Number : 80A 907 577 C Supplier Identification : Component Manufacturer Name : AUDI AG Address : NR Ingolstadt Foreign States 85045 Country : Germany Chronology : Chronology provided under separate cover due to space limitations in NHTSA portal. December 17, 2021: Amended chronology provided under separate cover due to space limitations in NHTSA portal. Description of Remedy : Description of Remedy Program : At no cost to customers, Audi dealers will install a protective cover for the gateway control module which will protect the part from liquid ingress. In addition, on vehicles produced until end of August 2021, the dealer will also seal the insufficient underbody seam. Audi will not offer a reimbursement program under this recall. How Remedy Component Differs No parts are being replaced. The dealer will install a protective cover for Part 573 Safety Recall Report 21V-947 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 from Recalled Component : the gateway control module and apply a sealant to seal the underbody and prevent water ingress from underneath. Identify How/When Recall Condition was Corrected in Production : Underbody seam: The robot applying the sealant bead was reprogrammed on August 28, 2021 in the factory in Mexico. Protective cover: Starting on November 12, 2021 all vehicles produced have been equipped with the protective cover for the gateway control module. Recall Schedule : Description of Recall Schedule : Dealers/owners: On or before 02/24/2022 Planned Dealer Notification Date : FEB 24, 2022 – FEB 24, 2022 Planned Owner Notification Date : FEB 24, 2022 – FEB 24, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-947 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Volkswagen Group of America, Inc. Submission Date : DEC 08, 2021 NHTSA Recall No. : 21V-947 Manufacturer Recall No. : 90S9 Manufacturer Information : Manufacturer Name : Volkswagen Group of America, Inc. Address : 3800 Hamlin Road Auburn Hills MI 48326 Company phone : 1-800-893-5298 Population : Number of potentially involved : 288,991 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2022 Audi SQ5 SPORTBACK Vehicle Type : Body Style : Power Train : NR Descriptive Information : All Audi Q5 and Q5 Sportback vehicles are affected from start of production until November 12, 2021 when the protective cover was introduced in production. SQ5 SPORTBACK count: 824 Production Dates : FEB 20, 2021 – DEC 02, 2021 VIN Range 1 : Begin : WA134BFY2M2059436 End : WA114AFY9N2037548 ✔ Not sequential Vehicle 2 : 2018-2022 Audi SQ5 Vehicle Type : Body Style : Power Train : NR Descriptive Information : All Audi Q5 and Q5 Sportback vehicles are affected from start of production until November 12, 2021 when the protective cover was introduced in production. SQ5 count: 36196 Production Dates : JAN 12, 2017 – DEC 02, 2021 VIN Range 1 : Begin : WA1B4AFY7M2001201 End : WA1B4AFY9N2037537 ✔ Not sequential Part 573 Safety Recall Report 21V-947 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 3 : 2021-2022 Audi Q5 SPORTBACK Vehicle Type : Body Style : Power Train : NR Descriptive Information : All Audi Q5 and Q5 Sportback vehicles are affected from start of production until November 12, 2021 when the protective cover was introduced in production. Q5 SPORTBACK count: 3710 Production Dates : FEB 20, 2021 – DEC 01, 2021 VIN Range 1 : Begin : WA15AAFY1M2059424 End : WA16AAFY7N2032900 ✔ Not sequential Vehicle 4 : 2018-2022 Audi Q5 Vehicle Type : Body Style : Power Train : NR Descriptive Information : All Audi Q5 and Q5 Sportback vehicles are affected from start of production until November 12, 2021 when the protective cover was introduced in production. Q5 count: 248261 Production Dates : NOV 09, 2016 – DEC 03, 2021 VIN Range 1 : Begin : WA1BNAFYXJ2000309 End : WA1GAAFY9N2035429 ✔ Not sequential Description of Defect : Description of the Defect : If liquid reaches and enters the gateway control module, mostly due to a liquid spill on the rear seats, it is being switched off as part of the safety concept. In very rare cases (such as when driving through heavy rain or deep water) there may also be water ingress through an insufficient underbody seam. Water/ liquid ingress into the gateway control module may lead to various internal errors due to short circuits within the control unit. The gateway control module has a safety concept in case implausible signals are detected in the control unit. If such implausible signals are detected, the gateway switches off its function in order to avoid unwanted vehicle reactions. The vehicle remains steerable and the brake system is fully operable. The engine goes into emergency mode and remains in operation with reduced power. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If liquid reaches and enters the gateway control module, it is being switched off as part of the safety concept. The vehicle remains steerable and the brake system is fully operable. The engine goes into emergency mode and remains in operation with reduced power. Unexpected reduced engine power may create an increased risk of an accident in certain driving situations. Description of the Cause : The vast majority of cases known to have occurred were due to a liquid spill on Part 573 Safety Recall Report 21V-947 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 the rear seats of the vehicle. In a very small amount of cases, water entered the vehicle from underneath when driving through heavy rain and/or deep puddles due to an insufficient underbody seam. Identification of Any Warning that can Occur : Several warning messages will appear if the gateway control module shuts down. The error messages occur due to the interrupted communication between several systems. Even though several systems are displaying a malfunction, not all of these systems are impacted. Involved Components : Component Name 1 : Protective cover Component Description : Protective cover for gateway control module Component Part Number : 80A 907 577 C Supplier Identification : Component Manufacturer Name : AUDI AG Address : NR Ingolstadt Foreign States 85045 Country : Germany Chronology : Chronology provided under separate cover due to space limitations in NHTSA portal. Description of Remedy : Description of Remedy Program : At no cost to customers, Audi dealers will install a protective cover for the gateway control module which will protect the part from liquid ingress. In addition, on vehicles produced until end of August 2021, the dealer will also seal the insufficient underbody seam. Audi will not offer a reimbursement program under this recall. How Remedy Component Differs from Recalled Component : No parts are being replaced. The dealer will install a protective cover for the gateway control module and apply a sealant to seal the underbody and prevent water ingress from underneath. Part 573 Safety Recall Report 21V-947 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Identify How/When Recall Condition was Corrected in Production : Underbody seam: The robot applying the sealant bead was reprogrammed on August 28, 2021 in the factory in Mexico. Protective cover: Starting on November 12, 2021 all vehicles produced have been equipped with the protective cover for the gateway control module. Recall Schedule : Description of Recall Schedule : Dealers/owners: On or before 02/24/2022 Planned Dealer Notification Date : FEB 24, 2022 – FEB 24, 2022 Planned Owner Notification Date : FEB 24, 2022 – FEB 24, 2022 * NR – Not Reported
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