20DR – Fuel Pump – 2019-2021 Audi Q8, & 2020-2021 Q7

“This site contains affiliate links for which OEMDTC may be compensated”

July 20, 2022 NHTSA CAMPAIGN NUMBER: 22V516000

Fuel Pump May Fail

Fuel pump failure can cause an engine stall, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V516

Manufacturer Volkswagen Group of America, Inc.

Components FUEL SYSTEM, GASOLINE

Potential Number of Units Affected 49,443

 

Summary

Volkswagen Group of America, Inc. (Volkswagen) is recalling certain 2019-2021 Audi Q8, and 2020-2021 Audi Q7 vehicles. A component inside the fuel pump may break, causing the fuel pump to fail.

 

Remedy

Dealers will replace the fuel pump, free of charge. Interim owner notification letters, informing owners of the safety risk, were mailed September 15, 2022. A second notice will be sent once the remedy becomes available in late December 2022. Owners may contact Audi’s customer service at 1-800-253-2834. Audi’s number for this recall is 20DR.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Audi has a Recall

 


Safety Recall 20DR / Fuel Pump

 

Affected Vehicles

Country Beginning Model Year Ending Model Year Vehicle Vehicle Count
USA 2020 2021 Q7 19,031
USA 2019 2021 Q8 30,412
CAN 2020 2021 Q7 2,356
CAN 2019 2021 Q8 3,744

 

Problem Description

A component of the fuel delivery module inside the fuel tank may break while operating the vehicle. The fragments can damage the sealing membrane in the pressure regulator. This may lead to a failure of the fuel delivery module and the instrument cluster will display the Malfunction Indicator Light (MIL). In rare cases and under certain circumstances, however, there may be a sudden loss of engine power or the vehicle may break down without a warning appearing beforehand. A fuel leak due to this failure can be ruled out.

 

Corrective Action

Replace the fuel delivery module.

 

Precautions

This issue may cause the Malfunction Indicator Light (MIL) to illuminate. If this happens, owners are advised to contact an authorized Audi dealer without delay to have the vehicle diagnosed/repaired.

 

Code Visibility

On July 28, 2022, the campaign code was applied to affected vehicles.

 

Owner Notification

Owner notification took place in December 2022. Owner letter examples are included in this bulletin for your reference.

 

Repair Overview

Replace in-tank fuel delivery unit.

 


Chronology of Defect

May 2020: The US market reports an increase in warranty claims for replaced fuel delivery units in Q7 PI and Q8 vehicles and asks for an evaluation by the Audi Product Safety Committee.

May 2020 – September 2020: Initial investigations were launched including analysis of parts from the field and root cause analysis together with the supplier. Initially the failure mode could not be reproduced. Together with the supplier, Audi initiated root cause analysis and development of an improved fuel delivery module. At that point it appeared that if the condition is present in the fuel delivery module, the failure would manifest early in the service life of the vehicle. It was also confirmed that no fuel leak can occur due to this condition and that the emission control warning light will light up. Based on this understanding, the Audi Product Safety Committee decided to monitor the field situation.

In January 2021, the supplier introduced an optimized part which Audi started using on January 30, 2021 in production. Field monitoring continued.

March 2021 – November 2021: Current field situation was reviewed and evaluated. Additional analysis was started regarding field situation across the different markets, differences in failure rates in the field, additional causal factors (Ishikawa), analysis and verification of customer experience/impact as well as an estimation regarding expected developments in the field. An increase in field cases was found during the ongoing field monitoring. Pressure pulsations in the low-pressure system were found to be a main factor and an evaluation regarding a potential software solution to adapt the idle speed in order to reduce the pressure pulsations was tasked.

November 2021: A warranty extension for 6 years/80,000 miles was decided to address and improve customer experience. Investigation regarding influences and potential software remedy and field monitoring continued.

February 2022: Due to discussions with the EPA/CARB and the thresholds for emission defect reporting, the conditions for the warranty extension were extended to full useful life (15 years / 150,000 miles).

March – July 2022: Based on discussions with NHTSA regarding other topics with similar failure modes, Audi AG and Volkswagen of America reviewed and reevaluated this topic, the technical background, and the customer experience.

July 13, 2022: Even though not all influential factors of the failure pattern have been fully understood, the Audi Product Safety Committee decides a voluntary safety recall for Audi Q7 product improvement and Audi Q8 vehicles based on the field situation and the fact that a loss of motive power may occur in certain cases.

Between 2019 and July 13, 2022 Audi of America has received 74 warranty claims for Q7 PI and Q8 vehicles alleging a loss of motive power while driving due to this issue.

Additionally, Audi of America has identified eight (8) field reports for Q7 PI and Q8 vehicles potentially relating to this issue. These reports are from the following dates:

  • 01/06/2021
  • 07/06/2021
  • 06/10/2020
  • 02/25/2021
  • 03/16/2021
  • 06/28/2021
  • 02/10/2022
  • 09/10/2020

Audi is not aware of any accidents or injuries due to this topic.

 


5 Affected Products

Vehicles

MAKE MODEL YEAR
AUDI Q7 2020-2021
AUDI Q8 2019-2021

 


17 Associated Documents

Recall 573 Report – July 21, 2022

RCLRPT-22V516-8726.PDF 215.798KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [210.74 KB]

 


Defect Notice 573 Report

RCLRPT-22V516-2960.PDF 215.76KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [210.70 KB]

 


Recall Acknowledgement

RCAK-22V516-9943.pdf 645.735KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [630.60 KB]

 


VolkswagenAudi amended chronology – July 2022

RMISC-22V516-8312.pdf 214.678KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [209.65 KB]

 


VolkswagenAudi chronology – July 2022

RMISC-22V516-9496.pdf 257.055KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [251.03 KB]

 


VolkswagenAudi Dealer Advance Notice – July 2022

RCMN-22V516-9497.pdf 837.452KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [817.82 KB]

 


VolkswagenAudi Dealer Advance Notice – July 2022

RCMN-22V516-5946.pdf 837.518KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [817.89 KB]

 


Interim Owner Notification Letter(Part 577)

RIONL-22V516-4300.pdf 122.839KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [119.96 KB]

 


Interim Owner Notification Letter(Part 577)

RIONL-22V516-7565.pdf 107.662KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [105.14 KB]

 


Remedy Instructions and TSB

RCRIT-22V516-3066.pdf 5085.366KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [4.85 MB]

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V516-3308.pdf 152.691KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [149.11 KB]

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V516-4384.pdf 169.897KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [165.92 KB]

 


VolkswagenAudi Dealer Launch Notice – December 2022

RCMN-22V516-4028.pdf 234.346KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [228.85 KB]

 


Remedy Instructions and TSB

RCRIT-22V516-0799.pdf 5085.64KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [4.85 MB]

 


VolkswagenAudi Dealer Revision Notice – January 2023

RCMN-22V516-9831.pdf 282.729KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [276.10 KB]

 


VolkswagenAudi Dealer Revision Notice – March 2023

RCMN-22V516-8475.pdf 137.682KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [134.46 KB]

 


Remedy Instructions and TSB

RCRIT-22V516-0897.pdf 5049.05KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [4.82 MB]

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V516&docType=RCL

 


 

Bestseller No. 1
6599 Fuel Tank Ring Tool Fuel Pump Senders Removal Install Tools for Chrsyler Dodge Ford GM Nissan Hyundai Sante Fe Jeep Wrangler
  • FITMENT VEHICLE-- Fits for Dodge Ram 1500 2500 3500 4500; for Dodge Charger Dodge Challenger SXT; for 2007-2012 Hyundai Sante Fe;for Chevy Silverado Malibu Maxx Colorado Avalanche; for SAAB 9-3 03-11; for Saab 9-5 2008; Trailblazer Camaro SS for Hyundai Elantra Tuscan Sonata
  • FOR AUTO MODELS-- For 2005 Mercury Montego; for 2005-2006 Pontiac Bonneville & G6; for 2006 chrysler 300c; for 2011 Kia Sorento; for Jeep Wrangler TJ Jeep Compass; for Ford Explorer Ford F150 Ford Ranger; for Mercury Mariner; for Nissan Pathfinder Sentra Frontier
  • EASY TO USE-- Used with a 1/2" drive ratchet or breaker bar. Easily removes and installs ring on the fuel tank when servicing the fuel pump or fuel sending unit.
  • A MUST HAVE TOOL-- Using a hammer and screwdriver to loosen the ring would be history! This tank ring tool will help tackle the job of replacing the fuel sender FAST and EFFECTIVE without damaging the rings.
  • 100% SATISFACTION GUARANTEE-- Superior 42CrMo steel material with black Oxide finish resisting rust and corrosion. If you're not 100% satisfied with our tool, simply return it for a full refund in 30 days. Premium Support & 12 Months Warranty.
Bestseller No. 2
Osilly Car Fuel Pump Removal Tool, Adjustable Fuel Lid Tank Cover Collar Ring Spanner, Auto Fuel Pump Lock Ring Removal Tool, Universal 4.5" to 7.3" Fuel Tank Repair Tool
  • 【Great Performance】: The oil tank cover removal wrench is made of high quality material, durable, strong corrosion resistance, high hardness, not easy to break, and can be used for a long time. The durable construction ensures long-lasting use and reliable performance, making it easy to remove and install the lock ring on the fuel tank.
  • 【Adjustable Size】: The fuel tank locking ring tool has three easily adjustable arms with an adjustment range of 4.5 to 7.3 inches for different oil pump locking rings, making it easy and perfect for different vehicles. Please confirm the size before purchase.
  • 【Save Your Time and Energy】: Fuel tank service kit wrench is easy to use and saves you time. We are committed to making life easier for our customers, and removing and reinstalling the fuel pump lock ring with this tool will make life easier!
  • 【Humanized Design】: The fuel pump lock ring disassembly tool adopts arc design, which is more suitable for the installation surface of the oil pump cover to ensure that it is not easy to slide during operation. Large adjustment range, suitable for different oil pump cover to meet your different needs.
  • 【Fit Most Situation】: This fuel pump removal tool will help to quickly and efficiently change the fuel transmitter without damaging the oil pump ring, ensuring that the operation is not easy to slip, and is suitable for most automotive tank caps.
Bestseller No. 3
Esweny Fuel Pump Removal Tool,Fuel Pump Lock Ring Tool, Fuel Pump Lid Tank Cover Wrench, Fuel Tank Lid Cover Remove Spanner, 3/8" to 1/2" Universal Wrench Adjustable
  • Large adjustment range,suitable for different oil pump glands.
  • Four-sided rounded corners, not easy to hurt your hands when operating with both hands.
  • Straight foot type card slot area thickened design, greater torque and higher strength.
  • Curved foot with curved design, more suitable for the oil pump cover mounting surface, to ensure that it is not easy to slip during operation.
  • Fits most plastic retaining rings, Compatible with all vehicles that have silent fuel tank lids.
Bestseller No. 4
Universal Fuel Pump Removal Tool, Adjustable Fuel Pump Lock Ring Tool, Fuel Tank Lock Ring Tool, Fuel Tank Repair Kit, 5.31" to 7.17" Adjustable Lock Ring Spanner
  • Widely Fitment: This fuel pump removal tool Use for symmetrical holes type & 5 or 7 holes type fuel tank lid. (Check the type of the lock ring of your car before buy)
  • Adjutable Size: This fuel tank lock ring tool has a large adjustment range (5.83~7.83inch) which is suitable for different oil pump lock rings.
  • A MUST HAVE TOOL: This universal fuel pump removal tool will help tackle the job of replacing the fuel sender fast and effective without damaging the oil pump rings.
  • Intended Use: This fuel pump ring removal tool can easily remove and install lock ring on the fuel tank when servicing the fuel pump or fuel sending unit. (use with a 1/2" drive ratchet or breaker bar)
  • Applications: This fuel tank ring tool is suitable for vehicles to remove and install the fuel pump retaining ring that holds the fuel pump module on the gas tank.
Bestseller No. 5
AUPREX Universal Fuel Pump Removal Tool, Adjustable Fuel Pump Lock Ring Tool with 3 Arms, 5.2” to 7.17” Fuel Lid Tank Cover Collar Ring Removal/Install Tool with 1/2” Ratchet Drive
  • Specification: The fuel tank lids removal tool has 3 arms. Open range from 5.2” to 7.6”. Drive type: 1/2” ratchet wrench and 21mm spanner.
  • Wide Applications: This fuel pump removal tool can be used for symmetrical holes/5 holes/7 holes type fuel tank lids. It is adjustable from 5.2” to 7.17” to be compatible with Mercedes Benz, BMW, Nissan,Ford, Land Rover, Volvo and others.(Please check the size before purchase)
  • Durability: The fuel pump lock ring tools is made of high quality steel with chromium plated treatment to avoid rust and corrosion.
  • Easy to Use: This fuel pump repair kit is easy to remove or install the lock ring on the fuel tank. Make sure the ring type is correct and adjust the arms to fit the lock ring then use a 1/2" drive ratchet or breaker bar to remove/install.
  • Excellent Performance: The traditional way of punching or hammering to remove the fuel pump locking rings will make the lock rings deformed. This tool set will protect the lock rings from damaging during the operation.
Bestseller No. 6
Fuel Tank Lock Ring Tool Fuel Pump Senders Removal Install Tools Compatible with Ford Chrysler Dodge Chevy Replacement for BMW Benz Volvo Jeep Equivalent OEM 6599
  • Applicable: Compatible with Benz W204 W207 W212; Compatible with Volvo T4 T5 engine, after 2010;Compatible with Ford F-150 trucks (2004-present); Compatible with Chrysler from 2004; compatible with Dodge mini-vans PT Cruiser Dakota Durango (2004-present); compatible with Chevy 1/2-ton and 3/4-ton trucks from 2004 ;Compatible with Hyundai Sante Fe 2007-2012 ; Compatible with Kia Sorento and sportage 2011 ; Compatible with Jeep Wrangler TJ Jeep Compass; compatible with BMW F01, F02, F10, F18
  • So Easy: This tools easy to use , you dont need a hammer and screwdriver to remove the fuel pump lock ring.this is by far the easiest and safest way to remove a fuel pump lock ring. Would have saved you a lot of grief and time, open the ring snapped on faster than it took me to open the box it was shipped in
  • Strong: This fuel pump lock ring tool made of hard steel, harder and more stable than a hammer, and enough thickness no sign of flexing or concern for breakagewhen external force is appliedshows. The surface is coated with black oxide to prevent rust, so you can use a long time
  • Save Effort: with the helpe of a 1/2" drive ratchet or breaker bar, you can easy remove fuel pump lock ring, do not use impact tool
  • Lifetime Warranty: We offer lifetime warranty, we will refund or replace, if the fuel tank lock ring tool have any quality problem
Bestseller No. 7
Ziopetru 6599 Fuel Pump Sender Lock Ring Tool, Fuel Pump Removal Tool, Compatible with GM Chrysler Dodge Ford Nissan Hyundai Santa Fe Jeep Wrangler
  • 【Fitment Vehicle】Fuel pump lock ring tool compatible with Dodge Ram 1500 2500 3500 4500; compatible with Dodge Charger Dodge Challenger SXT; compatible with 2007-2012 Hyundai Santa Fe; compatible with Chevy Silverado Malibu Maxx Colorado Avalanche; compatible with SAAB 9-3 03-11; compatible with Saab 9-5 2008; Trailblazer Camaro SS compatible with Hyundai Elantra Tuscan Sonata.
  • 【For Auto Models】Fuel pump lock ring tool compatible with 2005 Mercury Montego; compatible with 2005-2006 Pontiac Bonneville & G6; compatible with 2006 Chrysler 300c; compatible with 2011 Kia Sorento; compatible with Jeep Wrangler TJ Jeep Compass; compatible with Ford Explorer Ford F150 Ford Ranger; compatible with Mercury Mariner; compatible with Nissan Pathfinder Sentra Frontier.
  • 【Easy to Operate】Our fuel pump lock ring tool requires the used with a 1/2 inch drive ratchet or breaker bar. Easily remove and install the lock ring on your fuel tank without damaging it when servicing your fuel pump or fuel sending unit.
  • 【High Quality Material】This fuel tank lock ring tool is made of high quality steel, hard and strong, we coated the surface with black oxide to prevent rust and corrosion, it is thick enough and not easy to bend or break.
  • 【After-Sales Service】If you encounter any problems when you receive or use the fuel pump removal tool, please feel free to let us know. We support 12 months warranty.
Bestseller No. 8
CMOOD 4 Pieces Fuel Pump Removal Tool, Universal Fuel Pump Lock Ring Tool Adjustable Fuel Tank Lock Ring Tool Fuel Pump Ring Removal Tool
  • 【Fits Most Car Fuel Tank Caps】 Universal fuel tank lock ring tools for vehicle removal and installation of fuel pump retaining ring, fits most car fuel tank caps, Effortlessly remove/install fuel tank lock ring from any vehicle with these universal fuel pump removal tools.
  • 【Adjutable Size】 The adjustable lock ring spanner with two claws are adjustable from 38mm to 168mm, the fuel pump module spanner with three claws are adjustable from 135mm to 185mm, the fuel pump lock ring tool with four claws are adjustable from 55mm to 170mm. 4 pieces universal adjustable fuel tank lid cover remove spanner to choose, easily and perfectly respond to different vehicle conditions.
  • 【High Quality & Performance】 4 pieces adjustable fuel tank lock ring wrench tools are made of quality steel material, galvanized and Black Oxide Coated, strong corrosion resistance, high hardness, not easy to deform and break. Durable construction ensures long-lasting use and reliable performance. Designed to fit a wide range of pumps, these fuel pump tool removal kit make pump removal quick and easy.
  • 【Large Adjustment Range】 These fuel tank ring removal tool cover has large adjustment range which is fits for different oil pump caps. The curved foot design makes fuel tank lid cover remover spanners more suitable for the oil pump cover mounting surface, the thumb screws with wing knob are easy to adjust and change the width of the feet, helps replace fuel senders quickly and efficiently without damaging oil pump rings.
  • 【Package Included and After-Sales Guarantee】 4 Pieces Universal Fuel Pump Removal Tools Buy with confidence. We provide 90 days warranty service, if you have any questions, please feel free to contact us via email. We will solve it for you within 24 hours.
Bestseller No. 9
LPHUMEX Fuel Pump Removal Tool - Fuel Pump Lock Ring Tool, Fuel Tank Repair Kit, Fuel Tank Lid Cover Remove Spanner, 3/8" to 1/2" Adjustable Lock Ring Spanner
  • Universal: This Fuel Pump Module Spanner Wrench fits most plastic retaining rings, Compatible with all vehicles that have silent fuel tank lid, adjustable from 3/8" to 1/2" (38mm to 168mm) ratchet drives.
  • Applications: Suitable for vehicles to remove and install the fuel pump retaining ring that holds the fuel pump module on the gas tank.
  • Easy Handle: Anyone who needs to remove a ring nut to change out or install a fuel pump, replace fuel sending unit, change the fuel filter etc. MUST have this wrench!! Gets the job done quickly!! Zero damage to the plastic ring nut with this wrench and it's totally adjustable to fit whatever size ring nut possible!!
  • Work with: All that is needed is a 12mm wrench to set the width of the arms and a 3/8" drive ratchet with extension. Perfect though. Way better then a screw driver and hammer (that didn't work).Make sure you tighten the two small bolts before use. The wrench easily engages in the ridges around a threaded locking collar that secures the fuel pump to the top of the tank.
  • You can use on all kind of vehicle with slient fuel tank lid.
Bestseller No. 10
MSLANE Fuel Tank Lock Ring Tool Kits, Universal Fuel Pump Removal Tool 4 PCS With 1 Wrench, Adjustable Fuel Pump Lock Ring Senders Removal Install Tools
  • 【Adjustable & Multi-function & Universal】This fuel pump removal kits has 4pcs easily adjustable tools with wrench, Adjutable range 1.49" to 6.61"(two claws), 5.31" to 7.17"(three claws), 2.1" to 6.7"(four claws), As a great fuel tank lock ring tools are suitable for different oil dump locking rings.
  • 【Easy To Remove And Reinstall】Not Damaging the Fuel Pump! This Fuel Tank Lock Ring Tools can easily remove and install lock ring on the fuel tank when servicing the fuel pump or fuel sending unit.
  • 【Upgraded Chrome-Vanadium Steel Material】The universal fuel pump removal tools are made of high quality Chrome-Vanadium Steel Material, More robustness and durability, Not Easy To Rust, Deform And Break!
  • 【Effort Saving And Time Saving】The Fuel Pump Tools are easy remove and reinstall fuel pump lock ring, do not use impact tools, will making repairs easier!
  • 【Reliable Customer Service】MSLANE always focuses on product quality and service. If You Have Any questions, Please Contact With Us, We Are In 24 Hours Service!

Last update on 2024-06-30 / Affiliate links / Images from Amazon Product Advertising API

This product presentation was made with AAWP plugin.

 


Leave a Comment

Share to...