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August 29, 2022 NHTSA CAMPAIGN NUMBER: 22V652000
Front Passenger Air Bag May Not Deploy Properly
An incorrectly folded air bag can tear, prohibiting it from deploying properly during a crash, and increasing the risk of an injury.
NHTSA Campaign Number: 22V652
Manufacturer Volkswagen Group of America, Inc.
Components AIR BAGS
Potential Number of Units Affected 4,117
Summary
Volkswagen Group of America, Inc. (Volkswagen
) is recalling certain 2022 Audi
S3, A3, and RS3 vehicles. The front passenger air bag may have been folded incorrectly.
Remedy
Dealers will replace the front passenger air bag module, free of charge. Interim owner notification letters were mailed October 28, 2022. The remedy is expected to become available in December 2022. Owners may contact Audi’s customer service at 1-800-253-2834. Audi
’s number for this recall is 69DZ.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Audi has a Recall
Affected Vehicles
Country | Beginning Model Year | Ending Model Year | Vehicle | Vehicle Count |
USA | 2022 | 2022 | A3 SEDAN | 3,681 |
USA | 2022 | 2022 | RS3 SEDAN | 16 |
USA | 2022 | 2022 | S3 SEDAN | 420 |
CAN | 2022 | 2022 | A3 SEDAN | 1,117 |
CAN | 2022 | 2022 | S3 SEDAN | 320 |
Problem Description
The front passenger airbag may have been folded incorrectly. An incorrectly folded airbag can tear, prohibiting it from deploying properly during a crash, and increasing the risk of an injury.
Corrective Action
Replace the passenger frontal airbag.
Precautions
Audi recommends avoiding use of the front passenger seat whenever possible until the recall work has been performed.
Code Visibility
On or about September 7, 2022, the campaign code was applied to affected vehicles.
Owner Notification
Owner notification will take place in December 2022. Owner letter examples are included in this bulletin for your reference.
Repair Overview
Replace passenger frontal airbag.
Chronology :
March 04, 2022: While performing a serial monitoring / conformity of production test for the instrument panel at very low-temperature it was discovered that the airbag was torn after deployment.
March – April 2022: An expert meeting between Audi AG and the supplier was scheduled immediately and it was decided to repeat the test 8 times to investigate the reasons for this incident. These tests were carried out, but showed no failures and also the monitoring data of the production process showed no deviations. After this, 120 airbags already produced were checked and deviations within the folding of the airbag were discovered. As a result, an additional monitoring step was introduced in production in March 18, 2022.
May – July 2022: A testing program was carried out with airbags that were deliberately not folded according to specification to verify the impact on the restraint performance. Different sized dummies were used in crash tests with varying position within the seat. Material analyses of the airbags were carried out and another 600 airbags in stock were checked for deviation in the folding. The topic was submitted to the Audi Product Safety Committee and the affected scope of vehicles in the field was verified.
August 22, 2022: The Audi Product Safety Committee decides a voluntary safety recall.
Audi is not aware of any warranty claims or customer claims due to this issue.
3 Affected Products
Vehicles
13 Associated Documents
Recall 573 Report – August 30, 2022
RCLRPT-22V652-2627.PDF 217.268KB
Defect Notice 573 Report
RCLRPT-22V652-9709.PDF 214.127KB
Recall Acknowledgement
RCAK-22V652-8896.pdf 651.837KB
Volkswagen – Audi
Dealer Advance Notice – September 2022
Recall 573 Report – September 21, 2022
RCLRPT-22V652-3183.PDF 245.672KB
ISSUED Interim Owner Notification Letter(Part 577)
RIONL-22V652-9730.pdf 124.982KB
ISSUED Interim Owner Notification Letter(Part 577)
Remedy Instructions and TSB
RCRIT-22V652-7854.pdf 971.339KB
Volkswagen – Audi
Dealer Launch Notice – December 2022
RCMN-22V652-3611.pdf 772.298KB
Remedy Instructions and TSB
RCRIT-22V652-5630.pdf 984.131KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V652-8833.pdf 153.311KB
Volkswagen – Audi
Dealer Revision Notice – December 2022
RCMN-22V652-6966.pdf 283.046KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V652-9712.pdf 169.645KB
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SEOCONTENT-START
Audi of America, Inc., 3800 Hamlin Road, Auburn Hills, MI 48326 If you should have any questions about this communication, please contact Audi Customer Experience at 1-800-253-2834 or via our “Contact Us” page at www.audiusa.com. If you still cannot obtain satisfaction, you may file a complaint with: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. To check your vehicle’s eligibility for repair under this or any other recall/service campaign, please visit the Recall/Service Campaign Lookup tool at www.audiusa.com and enter your Vehicle Identification Number (VIN). If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this letter immediately via firstclass mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records. 69DZ USA Form No. F_3.4_AHQ-GQO-CP-C_018 Rev. 4.0 IMPORTANT SAFETY RECALL This notice applies to your vehicle: NHTSA: 22V652 Audi Recall: 69DZ – Passenger Frontal Airbag INTERIM SAFETY RECALL NOTICE FOR YOUR VEHICLE A recall repair is not yet available This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Audi has decided that a defect, which relates to motor vehicle safety, exists in certain 2022 model year Audi vehicles. Our records show that you are the owner of a vehicle affected by this action. About this recall: The front passenger airbag may have been folded incorrectly. An incorrectly folded airbag can tear, prohibiting it from deploying properly during a crash, and increasing the risk of an injury. A recall repair is not yet available. Audi is working to make a recall remedy available as quickly as possible, and we will send you another letter once repairs can begin. At that time, you will be able to schedule this work with your authorized Audi dealer. Right now, your dealer does not have the parts or instructions to perform the recall work. Precautions you should take: Audi recommends avoiding use of the front passenger seat whenever possible until the recall work has been performed. Your safety and that of your passengers is our highest priority. We apologize for any inconvenience this letter may cause. Sincerely, Audi Customer Protection Audi of America, Inc., 3800 Hamlin Road, Auburn Hills, MI 48326 Si tiene alguna pregunta acerca de esta notificación, comuníquese con Atención al cliente de Audi al 1-800-253-2834 o a través de nuestra página “Contact Us” (Contáctenos) en www.audiusa.com. Si aún no obtuvo una respuesta satisfactoria, puede presentar una queja en la siguiente dirección: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590. También puede llamar a la línea directa gratuita de seguridad vehicular al 1-888-327-4236 (TTY: 1-800-424-9153), o bien ingresar a http://www.safercar.gov. Si desea comprobar la elegibilidad de su vehículo para una reparación en el marco de esta o de cualquier otra campaña de llamada a revisión o de servicio, utilice la herramienta Recall/Service Campaign Lookup (Búsqueda de campañas de llamada a revisión o de servicio) en www.audiusa.com e ingrese el número de identificación del vehículo (VIN). Si usted es el arrendador y propietario registrado del vehículo identificado en esta campaña, la ley exige que reenvíe esta carta de inmediato al arrendatario por correo de primera clase en el plazo de diez (10) días a partir de su recepción. Si cambió su dirección o vendió el vehículo, complete la tarjeta prepagada de respuesta del propietario que se encuentra adjunta y envíenosla para que podamos actualizar nuestros registros. 69DZ USA Formulario n.º F_3.4_AHQ-GQO-CP-C_018 Rev. 4.0 CAMPAÑA DE LLAMADA A REVISIÓN IMPORTANTE POR MOTIVOS DE SEGURIDAD Este aviso corresponde a su vehículo: NHTSA: 22V652 Campaña de llamada a revisión de Audi: 69DZ – Airbag del pasajero delantero AVISO DE CAMPAÑA DE LLAMADA A REVISIÓN PROVISIONAL DE SU VEHÍCULO POR MOTIVOS DE SEGURIDAD El servicio de reparación por la llamada a revisión aún no está disponible El presente aviso se le envía de acuerdo con la Ley Nacional de Tráfico y Seguridad con Vehículos Motorizados de EE. UU. Audi determinó que existe un defecto relacionado con la seguridad de los vehículos motorizados en determinados vehículos Audi modelo 2022. Nuestros registros indican que usted es propietario de uno de los vehículos afectados por esta campaña. Acerca de esta campaña de llamada a revisión: Es posible que el airbag del pasajero delantero se haya plegado de forma incorrecta. Un airbag plegado de forma incorrecta se puede rasgar, lo que prohibiría que se despliegue de manera incorrecta en un choque y aumentaría el riesgo de heridas. El servicio de reparación por la llamada a revisión aún no está disponible. Audi está trabajando para que el servicio de reparación por la llamada a revisión esté disponible lo antes posible, y le enviaremos otra carta una vez que las reparaciones puedan comenzar. A partir de ese momento, podrá programar este trabajo con su concesionario Audi autorizado. En este momento, su concesionario no dispone de las piezas ni de las instrucciones para realizar el servicio de revisión. ¿Qué recaudos debe tomar? Audi recomienda evitar el uso del asiento delantero del pasajero siempre que sea posible hasta que se efectúe el servicio de reparación. Su seguridad y la de sus pasajeros es nuestra máxima prioridad. Nos disculpamos por cualquier inconveniente que esta carta pueda causarle. Atentamente, Defensa del Consumidor de Audi
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The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. December 2022 69DZ Page 1 of 14 Safety Recall Code: 69DZ REVISION Subject Passenger Frontal Airbag Release Date December 10, 2022 REVISION SUMMARY Updated work instructions with important instructions when removing the bolts for the passenger airbag Affected Vehicles Country Beginning Model Year Ending Model Year Vehicle Vehicle Count USA 2022 2022 A3 SEDAN 3,681 USA 2022 2022 RS3 SEDAN 16 USA 2022 2022 S3 SEDAN 420 CAN 2022 2022 A3 SEDAN 1,117 CAN 2022 2022 S3 SEDAN 320 Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source. Campaign status must show “open.” If Elsa shows other open action(s), inform your customer so that the work can also be completed at the same time the vehicle is in the workshop for this campaign. Problem Description The front passenger airbag may have been folded incorrectly. An incorrectly folded airbag can tear, prohibiting it from deploying properly during a crash, and increasing the risk of an injury. Corrective Action Replace the passenger frontal airbag. Precautions Audi recommends avoiding use of the front passenger seat whenever possible until the recall work has been performed. Code Visibility On or about September 7, 2022, the campaign code was applied to affected vehicles. Owner Notification Owner notification will take place in December 2022. Owner letter examples are included in this bulletin for your reference. Additional Information Please alert everyone in your dealership about this action, including Sales, Service, Parts and Accounting personnel. Contact Warranty if you have any questions. IMPORTANT REMINDER ON VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. Dealers must ensure that every affected inventory vehicle has this campaign completed before delivery to consumers. The information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi Group of America, Inc. and Audi Canada. All Rights Reserved. December 2022 69DZ Page 2 of 14 Parts Information Parts Control Type: VIN to Order If parts are needed to support a vehicle repair: US Dealers – use AVA CAN Dealers – contact the Parts Specialists via phone (800-767-6552), email (VWoAPartsSpecialists@vw.com), or chat/text with the VIN to order Parts Control Type: Free Order Parts will be managed by Free Order Initial Allocation: YES Dealers will be sent an initial allocation prior to customer notification. If no initial allocation was received, please reference the Repair Projection Tool (below) to view your potential VIN population. Repair Projection Tool: (right click to open) Criteria Quantity Part Number P.O.C. Part Description Ordering Method 01 1 8Y1-880-204-D AIRBAG VIN to Order 4 N 911-512-01 BOLT Free Order NOTE The specified part numbers reflect the status at the start of this action. Interim updates made in ETKA can cause a listed part number to become unavailable. In this case, the new part number specified in ETKA should be used. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. December 2022 69DZ Page 3 of 14 Claim Entry Instructions The labor times listed here may differ from the labor operations and labor times listed in ELSA. After campaign has been completed, enter claim as soon as possible to help prevent work from being duplicated elsewhere. Attach the Elsa screen print showing action open on the day of repair to the repair order. If customer refused campaign work: U.S. dealers: Submit the request through Audi Warranty Online under the Campaigns/Update option. Canada dealers: Upload the repair order [signed by customer] to Audi WIN/Operations/Campaign Closure. Service Number 69DZ Damage Code 0099 Parts Vendor Code 002 Claim Type Sold vehicle: 7 10 Unsold vehicle: 7 90 Causal Indicator Mark AIRBAG* as causal part Vehicle Wash/Loaner Do not claim wash/loaner under this action Criteria I.D. 01 LABOR Labor Op Time Units Description 6959 55 99 60 Replace passenger airbag 2706 89 50 10 Connect battery charger (if necessary) 0150 00 00 Time stated on diagnostic protocol GFF Operations (if necessary) PARTS Quantity Part Number Description 1.00 8Y1880204D AIRBAG* 4.00 N 91151201 BOLT The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. December 2022 69DZ Page 4 of 14 Customer Letter Example (USA) This notice applies to your vehicle: , NHTSA: 22V652 Subject: Safety Recall 69DZ – Passenger Frontal Airbag Dear Audi Owner, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Audi has decided that a defect, which relates to motor vehicle safety, exists in certain 2022 model year Audi vehicles. Our records show that you are the owner of a vehicle affected by this action. What is the issue? The front passenger airbag may have been folded incorrectly. An incorrectly folded airbag can tear, prohibiting it from deploying properly during a crash, and increasing the risk of an injury. What will we do? To correct this defect, your authorized Audi dealer will replace the passenger frontal airbag. This work will take about an hour to complete and will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall work. For your convenience, you can also visit www.audiusa.com and click on the “Find a Dealer” link to locate a dealer near you and schedule this service. Precautions you should take Audi recommends avoiding use of the front passenger seat whenever possible until the recall work has been performed. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this letter immediately via first-class mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Experience at 1-800-253-2834 or via our “Contact Us” page at www.audiusa.com. Checking your vehicle for open Recalls and Service Campaigns To check your vehicle’s eligibility for repair under this or any other recall/service campaign, please visit the Recall/Service Campaign Lookup tool at www.audiusa.com and enter your Vehicle Identification Number (VIN). If you still cannot obtain satisfaction, you may file a complaint with: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1- 888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. December 2022 69DZ Page 5 of 14 Customer Letter Example (Canada) This notice applies to your vehicle: , Transport Canada Recall: 2022-481 Subject: Safety Recall 69DZ – Passenger Frontal Airbag Dear Audi Owner, This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This is to inform you that your vehicle may contain a defect that could affect the safety of a person. Our records show that you are the owner of a vehicle affected by this action. What is the issue? The front passenger airbag may have been folded incorrectly. An incorrectly folded airbag can tear, prohibiting it from deploying properly during a crash, and increasing the risk of an injury. What will we do? To correct this defect, your authorized Audi dealer will replace the passenger frontal airbag. This work will take about an hour to complete and will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall work. Precautions you should take Audi recommends avoiding use of the front passenger seat whenever possible until the recall work has been performed. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this letter, you shall forward this letter (and any subsequent notice, if applicable) to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle identified in this letter, please fill out the enclosed prepaid Owner Reply Card and mail it to us so we can update our records. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Relations Monday through Friday from 8AM to 8PM EST at 1-800-822-2834 or via our “Contact Audi Canada” page at www.audi.ca. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. December 2022 69DZ Page 6 of 14 Repair Overview Replace passenger frontal airbag. NOTE These repair instructions may differ from the labor operations and labor times listed in ELSA. Damages resulting from improper repair or failure to follow these work instructions are the dealer’s responsibility and are not eligible for reimbursement under this action. This procedure must be read in its entirety prior to performing the repair. Due to variations in vehicle equipment and options, the steps/illustrations in this work procedure may not identically match all affected vehicles. Diagnosis and repair of pre-existing conditions in the vehicle are not covered under this action. When working during extreme temperatures, it is recommended that the vehicle be allowed to acclimate inside the shop to avoid temperature-related component damage/breakage. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. December 2022 69DZ Page 7 of 14 Repair Instruction Section A – Check for Previous Repair Enter the VIN in Elsa and proceed to the “Campaign/Action” screen. TIP On the date of repair, print this screen and keep a copy with the repair order. Confirm the Campaign/Action is open . If the status is closed, no further work is required. Note the Applicable Criteria ID for use in determining the correct work to be done and corresponding parts associated. CRITICAL REPAIR STEP STOP! If multiple software update Campaign/Actions are open, they must be performed in order of the Start date . The oldest should be performed first. All Safety Recalls must be completed prior to completing this campaign. Proceed to Section B. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. December 2022 69DZ Page 8 of 14 Section B – Repair Procedure WARNING Risk of injury. Refer to “Warning and Safety Precautions”, found in Appendix A at the end of this document. Disconnect the 12V battery: WARNING Accident risk. When working on pyrotechnic components (such as airbags and belt tensioners), the battery must be disconnected with the ignition switched ON. Turn the ignition ON. Access the 12V battery. Loosen the nut <1>. Remove and isolate the battery ground cable terminal from the battery pole. Remove glove compartment: See ELSA Repair Manual: Repair manual > Body > Body Interior > 68 Interior Equipment > Storage Compartments and Covers > Glove Compartment, Removing and Installing The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. December 2022 69DZ Page 9 of 14 Remove the Information Electronics Control Module 1 -J794-: See ELSA Repair Manual: Repair manual > Electrical System > Communication > 91 Communication > Infotainment System > Information Electronics Control Module 1 J794, Removing and Installing The -J794- can hang by its wires for this procedure. Replacing passenger frontal airbag: WARNING Before handling pyrotechnic components (for example, disconnecting the connector), the person handling it must “discharge static electricity”. This can be done by touching the door striker, for example. Release the connector lock <1> with a small flat-head screwdriver . Disconnect the connectors <2, 3 and 4> from the Front Passenger Airbag Igniters. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. December 2022 69DZ Page 10 of 14 CRITICAL REPAIR STEP STOP! The original airbag bolts have strong thread lock applied to them. Remove the bolts using hand tools only. DO NOT use power tools to remove the bolts. Use extreme care when removing the bolts. DO NOT use excessive force/torque when removing the bolts. DO NOT heat the bolts to loosen the thread lock. Clean the threads of the nut inserts using a thread tap before installing the new bolts. Remove bolts <1> and <2>. Remove bracket <3>. WARNING Secure the airbag unit from falling. Remove the bolts <1 and 3>. Release the locking tabs. Remove the airbag <2> downward. WARNING Set the airbag down so the airbag fabric faces upward. Installation is the reverse order of removal. Torque new bolts <1 and 3> to 8 Nm. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. December 2022 69DZ Page 11 of 14 Connect and lock electrical connectors. Ensure the locks audibly engage. Ensure the wires do not get caught. Reassemble vehicle: Reassembly is the reverse order of removal. Torque -J794- bracket fasteners to 3 Nm. Torque glove compartment bolts to 3 Nm. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. December 2022 69DZ Page 12 of 14 Reconnect 12V battery: WARNING Ignition must be ON when connecting battery. If pyrotechnic components (e.g. airbag, belt tensioner) are not repaired correctly, they may deploy unintentionally after connecting battery. There must not be anyone inside the vehicle when connecting the battery. Disconnect the connector <2> from the Battery Monitoring Control Module -J367- <3>. Attach the battery ground cable clamp by hand to the battery negative terminal and torque the nut <1> to 6 Nm. Reconnect the connector to the Battery Monitoring Control Module -J367-. Activate the convenience one-touch open/close functions. Check the DTC memories of all the control units and erase under-voltage faults if necessary. Proceed to Section C The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. December 2022 69DZ Page 13 of 14 Section C – Campaign Completion Stamp Item#: AUD4927ENG -ORItem # AUD4927FRE Once the campaign has been completed, the technician should stamp the repair order. Stamps are available for ordering through the Compliance Label Ordering Portal. Proceed to Section D Section D – Parts Return/Disposal Properly store (retain), destroy or dispose of removed parts in accordance with all state/province and local requirements, unless otherwise indicated and/or requested through the Warranty Parts Portal (WPP) for U.S. and the Part Destruction and Core Disposition Report for Canada. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2022 Audi of America, Inc. and Audi Canada. All Rights Reserved. December 2022 69DZ Page 14 of 14 Appendix A – Warning and Safety Precautions WARNING General Safety Precautions when Working with Pyrotechnic Components: Pyrotechnic components always contain propellant that generates a gas during combustion. In some components, there is also a supply of pressurized gas to ensure this gas is generated This pressurized gas is stored under high pressure in a compressed gas container. Pyrotechnic components are triggered by electrical/mechanical igniters. Only trained personnel should perform testing, assembly and servicing work. Airbags do not have a replacement interval. Never check with test lamps, voltmeter or ohmmeters. Only check pyrotechnic components when they are installed in the vehicle using vehicle diagnosis, testing and information systems approved by the manufacturer. When working on pyrotechnic components and the airbag control module, disconnect the battery ground strap while the ignition is switched on. Then cover the negative terminal. Wait 10 seconds after disconnecting the battery. The ignition must be SWITCHED ON when connecting the battery. There should not be anyone inside the vehicle when doing this. Exception: vehicles with batteries in the passenger compartment. In this case, stay outside the range of the airbags and seat belts. Wash your hands after touching ignited pyrotechnic components from the restraint system. Do not open or repair pyrotechnic components. Use only new components to reduce the risk of injury. Do not install pyrotechnic components that have fallen onto a hard surface or show signs of damage. Discharge static electricity before handling pyrotechnic components, for example before disconnecting the electrical connector. This can be done by touching grounded metal objects such as the door striker pin. Install pyrotechnic components immediately after removing them from their transport packaging. If you must stop working, store the pyrotechnic component in its original transport packaging. Do not leave pyrotechnic components lying in the open unattended. Do not treat pyrotechnic components with grease, cleaning solutions or similar products. Do not expose pyrotechnic components to temperatures above 100 ºC, even for brief periods of time. People in the immediate vicinity of the workplace must be protected from possible noise and projectiles. Pyrotechnic components can trigger unintentionally. In the event of deployment: o Single-stage inflators: allow airbag to cool down completely. Wait at least 10 minutes before handling. o Two-stage inflators: wait for second airbag ignition. Allow airbag to cool down completely. Wait at least 10 minutes before handling.
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69DZ USA IMPORTANT SAFETY RECALL This notice applies to your vehicle: , NHTSA: 22V652 Subject: Safety Recall 69DZ – Passenger Frontal Airbag Dear Audi Owner, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Audi has decided that a defect, which relates to motor vehicle safety, exists in certain 2022 model year Audi vehicles. Our records show that you are the owner of a vehicle affected by this action. What is the issue? The front passenger airbag may have been folded incorrectly. An incorrectly folded airbag can tear, prohibiting it from deploying properly during a crash, and increasing the risk of an injury. What will we do? To correct this defect, your authorized Audi dealer will replace the passenger frontal airbag. This work will take about an hour to complete and will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall work. For your convenience, you can also visit www.audiusa.com and click on the “Find a Dealer” link to locate a dealer near you and schedule this service. Precautions you should take Audi recommends avoiding use of the front passenger seat whenever possible until the recall work has been performed. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this letter immediately via firstclass mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Experience at 1-800-253-2834 or via our “Contact Us” page at www.audiusa.com. Audi of America, Inc. 3800 Hamlin Road Auburn Hills, MI 48326 +1 800 253 2834 www.audiusa.com Audi of America, Inc. IMPORTANT SAFETY RECALL Checking your vehicle for open Recalls and Service Campaigns To check your vehicle’s eligibility for repair under this or any other recall/service campaign, please visit the Recall/Service Campaign Lookup tool at www.audiusa.com and enter your Vehicle Identification Number (VIN). If you still cannot obtain satisfaction, you may file a complaint with: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection 69DZ USA CAMPAÑA DE LLAMADA A REVISIÓN IMPORTANTE POR MOTIVOS DE SEGURIDAD El presente aviso corresponde a su vehículo: , NHTSA: 22V652 Asunto: Campaña de llamada a revisión 69DZ – Airbag del pasajero delantero Estimado propietario de un vehículo Audi: El presente aviso se le envía de acuerdo con la Ley Nacional de Seguridad de Tráfico y Vehículos Motorizados. Audi determinó que existe un defecto relacionado con la seguridad de los vehículos motorizados en determinados vehículos Audi modelo 2022. Nuestros registros indican que usted es propietario de uno de los vehículos afectados por esta campaña. ¿Cuál es el problema? Es posible que el airbag del pasajero delantero se haya plegado de forma incorrecta. Un airbag plegado de forma incorrecta se puede rasgar, lo que impediría que se despliegue de manera correcta en un choque y aumentaría el riesgo de sufrir lesiones. ¿Qué haremos? Para poder corregir este defecto, su concesionario Audi autorizado reemplazará el airbag delantero del lado del pasajero. Este servicio tardará alrededor de una hora y se realizará de forma gratuita. No obstante, considere la posibilidad de que su concesionario necesite tiempo adicional para la preparación del servicio y la organización del horario del taller. ¿Qué debe hacer? Comuníquese de inmediato con su concesionario Audi autorizado para programar este servicio de revisión. También puede visitar el sitio www.audiusa.com y hacer clic en “Find a Dealer” (Buscar concesionario) para encontrar un concesionario cercano a su domicilio y programar este servicio. ¿Qué precauciones debe tomar? Audi recomienda evitar el uso del asiento delantero del pasajero siempre que sea posible hasta que se efectúe el servicio de reparación. Vehículos rentados y cambios de dirección Si usted es el arrendador y propietario registrado del vehículo identificado en esta campaña, la ley exige que reenvíe esta carta de inmediato al arrendatario por correo de primera clase en el plazo de los diez (10) días posteriores a la recepción. Si cambió de dirección o vendió el vehículo, complete la tarjeta prepagada de respuesta del propietario adjunta y envíenosla para que podamos actualizar nuestros registros. Audi of America, Inc. 3800 Hamlin Road Auburn Hills, MI 48326 +1 800 253 2834 www.audiusa.com Audi of America, Inc. CAMPAÑA DE LLAMADA A REVISIÓN IMPORTANTE POR MOTIVOS DE SEGURIDAD ¿De qué otra forma podemos ayudarlo? Si su concesionario Audi autorizado no puede completar esta tarea de forma gratuita en un plazo razonable o no está en condiciones de hacerlo, comuníquese con el Centro de experiencia del cliente Audi al 1-800-253-2834 o a través de la página “Contact Us” (Contáctenos) en el enlace www.audiusa.com. Comprobación de la elegibilidad de su vehículo para campañas de llamada a revisión o de servicio vigentes Si desea comprobar la elegibilidad de su vehículo para una reparación en el marco de esta o de cualquier otra campaña de llamada a revisión o de servicio, utilice la herramienta Recall/Service Campaign Lookup (Búsqueda de campañas de llamada a revisión o de servicio) en www.audiusa.com e ingrese el número de identificación del vehículo (VIN). Si aún no está satisfecho, puede presentar una queja a la siguiente dirección: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590. También puede llamar a la línea directa y gratuita de seguridad de vehículos al 1-888-327-4236 (TTY: 1-800-424-9153) o ingresar a http://www.safercar.gov. Le pedimos disculpas por cualquier inconveniente que esto pueda haberle ocasionado; no obstante, hemos tomado medidas para garantizar su seguridad y su continua satisfacción con el vehículo. Atentamente, Defensa del Consumidor de Audi
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AUDI DEALER COMMUNICATION Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to Audi Public Relations. Audi Customer Protection 69DZ_REV20221209 Campaign Circular Revision – Safety Recall 69DZ / Passenger Frontal Airbag This notice is for: Dealer Principal General Manager Sales Managers Service Manager Parts Manager Service Advisor Warranty Administrator Technicians Date: December 09, 2022 Revision Information: The work instructions for Safety Recall 69DZ will be updated to include additional instructions about removing the passenger airbag bolts. Please refer to the revised 69DZ circular that will be published December 10, 2022 to ELSA and ServiceNet for complete information. Please discard any paper copies you may have printed and ensure they are replaced with the most current version. IMPORTANT REMINDER: VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. -END OF MESSAGE
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AUDI DEALER COMMUNICATION Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to Audi Public Relations. Audi Customer Protection 69DZ_DLR_LAUNCH Repair Available – Safety Recall 69DZ / Passenger Frontal Airbag This notice is for: Dealer Principal General Manager Sales Managers Service Manager Parts Manager Service Advisor Warranty Administrator Technicians Date: December 05, 2022 Issue: The front passenger airbag may have been folded incorrectly. An incorrectly folded airbag can tear, prohibiting it from deploying properly during a crash, and increasing the risk of an injury. Repair: REPAIR AVAILABLE – December 06, 2022 – Replace the passenger frontal airbag. See ELSA/ServiceNet for complete repair & claiming instructions Check daily campaign open inventory report or OMD for affected vehicles in inventory Repair every affected inventory vehicle before delivery to consumers. Parts Department: Dealers will be sent an initial allocation prior to customer notification. If no initial allocation was received, please reference the Repair Projection Tool (below) to view your potential VIN population. Parts will be managed by Free Order. Affected Vehicles Country Beginning Model Year Ending Model Year Vehicle Vehicle Count USA 2022 2022 A3 SEDAN 3,681 USA 2022 2022 RS3 SEDAN 16 USA 2022 2022 S3 SEDAN 420 CAN 2022 2022 A3 SEDAN 1,117 CAN 2022 2022 S3 SEDAN 320 *Counts reflect overall population; some vehicles may have already been repaired. Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source. Notes: Schedule owner repairs immediately Owner mailing – December 2022 IMPORTANT REMINDER: VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. -END OF MESSAGE
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AUDI DEALER COMMUNICATION Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to Audi Public Relations. Audi Customer Protection 69DZ_DLR_ADV Advance Notice – Safety Recall 69DZ / Passenger Frontal Airbag This notice is for: Dealer Principal General Manager Sales Managers Service Manager Parts Manager Service Advisor Warranty Administrator Technicians Date: September 07, 2022 Issue: The airbag within the passenger frontal airbag module may not have been folded as specified. In the event of a crash the airbag might not unfold as designed. As a result, this could cause the airbag to tear and also allow the expanding gas to exit through this tear. The performance of the airbag might not be as designed, increasing the risk of injury. Repair: REPAIR NOT YET AVAILABLE Check daily campaign open inventory report or OMD for affected vehicles in inventory. Affected Vehicles Country Beginning Model Year Ending Model Year Vehicle Vehicle Count USA 2022 2022 A3 SEDAN 3,681 USA 2022 2022 RS3 SEDAN 16 USA 2022 2022 S3 SEDAN 420 CAN 2022 2022 A3 SEDAN 1,117 CAN 2022 2022 S3 SEDAN 320 *Counts reflect overall population; some vehicles may have already been repaired. Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source. Notes: IMPORTANT REMINDER: VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. -END OF MESSAGE
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-652 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Volkswagen Group of America, Inc. Submission Date : AUG 29, 2022 NHTSA Recall No. : 22V-652 Manufacturer Recall No. : 69DZ Manufacturer Information : Manufacturer Name : Volkswagen Group of America, Inc. Address : 3800 Hamlin Road Auburn Hills MI 48326 Company phone : 1-800-893-5298 Population : Number of potentially involved : NR Estimated percentage with defect : 39 % Vehicle Information : Vehicle 1 : 2022-2022 Audi A3 Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by records of the vehicle assembly information. The recalled products differ from products that were not included in the recall because production records indicate that recalled vehicles were assembled with passenger airbag modules in which the folding of the airbag may not have been performed according to manufacturing specification. A3: counts TBD Production Dates : JAN 01, 1999 – JAN 01, 1999 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : The airbag within the passenger frontal airbag module may not have been folded as specified. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In the event of a crash the airbag might not unfold as designed. As a result, this could cause the airbag to tear and also allow the expanding gas to exit through this tear. The performance of the airbag might not be as designed, increasing the risk of injury. Description of the Cause : Due to deviation in the automatic folding process of the airbag, the airbag might not be folded accordingly to manufacturing specification. Part 573 Safety Recall Report 22V-652 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Identification of Any Warning that can Occur : none Involved Components : Component Name 1 : airbag module Component Description : front-passenger airbag module Component Part Number : 8Y1880204 D Supplier Identification : Component Manufacturer Name : Autoliv Airbags Poland Address : ulica Belgijska 2 Jelcz-Laskowice Foreign States 55-220 Country : Poland Chronology : March 04, 2022: While performing a serial monitoring / conformity of production test for the instrument panel at very low-temperature it was discovered that the airbag was torn after deployment. March – April 2022: An expert meeting between Audi AG and the supplier was scheduled immediately and it was decided to repeat the test 8 times to investigate the reasons for this incident. These tests were carried out, but showed no failures and also the monitoring data of the production process showed no deviations. After this, 120 airbags already produced were checked and deviations within the folding of the airbag were discovered. As a result, an additional monitoring step was introduced in production in March 18, 2022. May – July 2022: A testing program was carried out with airbags that were deliberately not folded according to specification to verify the impact on the restraint performance. Different sized dummies were used in crash tests with varying position within the seat. Material analyses of the airbags were carried out and another 600 airbags in stock were checked for deviation in the folding. The topic was submitted to the Audi Product Safety Committee and the affected scope of vehicles in the field was verified. August 22, 2022: The Audi Product Safety Committee decides a voluntary safety recall. Audi is not aware of any warranty claims or customer claims due to this issue. Part 573 Safety Recall Report 22V-652 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : Replace the front-passenger airbag module. Audi will not offer a reimbursement plan under this recall. How Remedy Component Differs from Recalled Component : The recalled component is the front-passenger airbag module with the part number 8Y1880204 D from the affected production period. The remedy component has the same part number, but has been produced with an optimized production process. Identify How/When Recall Condition was Corrected in Production : Vehicles produced after April 28, 2022 have been built with airbag modules that have been assembled using an additional monitoring step for the folding process of the airbag. Recall Schedule : Description of Recall Schedule : Dealers/owners: On or before October 28, 2022 Planned Dealer Notification Date : OCT 28, 2022 – OCT 28, 2022 Planned Owner Notification Date : OCT 28, 2022 – OCT 28, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-652 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Volkswagen Group of America, Inc. Submission Date : SEP 21, 2022 NHTSA Recall No. : 22V-652 Manufacturer Recall No. : 69DZ Manufacturer Information : Manufacturer Name : Volkswagen Group of America, Inc. Address : 3800 Hamlin Road Auburn Hills MI 48326 Company phone : 1-800-893-5298 Population : Number of potentially involved : 4,117 Estimated percentage with defect : 39 % Vehicle Information : Vehicle 1 : 2022-2022 Audi S3 SEDAN Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by records of the vehicle assembly information. The recalled products differ from products that were not included in the recall because production records indicate that recalled vehicles were assembled with passenger airbag modules in which the folding of the airbag may not have been performed according to manufacturing specification. S3 SEDAN: 420 Production Dates : JUL 08, 2021 – MAR 22, 2022 VIN Range 1 : Begin : WAUH3DGYXNA000583 End : WAUJ3DGY2NA067812 ✔ Not sequential Part 573 Safety Recall Report 22V-652 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 2 : 2022-2022 AUDI RS3 SEDAN Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by records of the vehicle assembly information. The recalled products differ from products that were not included in the recall because production records indicate that recalled vehicles were assembled with passenger airbag modules in which the folding of the airbag may not have been performed according to manufacturing specification. RS3 SEDAN: 16 Production Dates : MAR 23, 2022 – APR 28, 2022 VIN Range 1 : Begin : WUAG4DGY4NA903035 End : WUAG4DGY2NA905463 ✔ Not sequential Vehicle 3 : 2022-2022 AUDI A3 SEDAN Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by records of the vehicle assembly information. The recalled products differ from products that were not included in the recall because production records indicate that recalled vehicles were assembled with passenger airbag modules in which the folding of the airbag may not have been performed according to manufacturing specification. A3 SEDAN: 3,681 Production Dates : JUL 26, 2021 – APR 26, 2022 VIN Range 1 : Begin : WAUHUDGY1NA000680 End : WAUBUDGY3NA076679 ✔ Not sequential Description of Defect : Description of the Defect : The airbag within the passenger frontal airbag module may not have been folded as specified. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In the event of a crash the airbag might not unfold as designed. As a result, this could cause the airbag to tear and also allow the expanding gas to exit through this tear. The performance of the airbag might not be as designed, increasing the risk of injury. Description of the Cause : Due to deviation in the automatic folding process of the airbag, the airbag might not be folded accordingly to manufacturing specification. Part 573 Safety Recall Report 22V-652 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Identification of Any Warning that can Occur : none Involved Components : Component Name 1 : airbag module Component Description : front-passenger airbag module Component Part Number : 8Y1880204 D Supplier Identification : Component Manufacturer Name : Autoliv Airbags Poland Address : ulica Belgijska 2 Jelcz-Laskowice Foreign States 55-220 Country : Poland Chronology : March 04, 2022: While performing a serial monitoring / conformity of production test for the instrument panel at very low-temperature it was discovered that the airbag was torn after deployment. March – April 2022: An expert meeting between Audi AG and the supplier was scheduled immediately and it was decided to repeat the test 8 times to investigate the reasons for this incident. These tests were carried out, but showed no failures and also the monitoring data of the production process showed no deviations. After this, 120 airbags already produced were checked and deviations within the folding of the airbag were discovered. As a result, an additional monitoring step was introduced in production in March 18, 2022. May – July 2022: A testing program was carried out with airbags that were deliberately not folded according to specification to verify the impact on the restraint performance. Different sized dummies were used in tests with varying position within the seat. Material analyses of the airbags were carried out and another 600 airbags in stock were checked for deviation in the folding. The topic was submitted to the Audi Product Safety Committee and the affected scope of vehicles in the field was verified. August 22, 2022: The Audi Product Safety Committee decides a voluntary safety recall. Audi is not aware of any warranty claims or customer claims due to this issue. Part 573 Safety Recall Report 22V-652 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : Replace the front-passenger airbag module. Audi will not offer a reimbursement plan under this recall. How Remedy Component Differs from Recalled Component : The recalled component is the front-passenger airbag module with the part number 8Y1880204 D from the affected production period. The remedy component has the same part number, but has been produced with an optimized production process. Identify How/When Recall Condition was Corrected in Production : Vehicles produced after April 28, 2022 have been built with airbag modules that have been assembled using an additional monitoring step for the folding process of the airbag. Recall Schedule : Description of Recall Schedule : Dealers/owners: On or before October 28, 2022 Planned Dealer Notification Date : OCT 28, 2022 – OCT 28, 2022 Planned Owner Notification Date : OCT 28, 2022 – OCT 28, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-652 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Volkswagen Group of America, Inc. Submission Date : AUG 30, 2022 NHTSA Recall No. : 22V-652 Manufacturer Recall No. : 69DZ Manufacturer Information : Manufacturer Name : Volkswagen Group of America, Inc. Address : 3800 Hamlin Road Auburn Hills MI 48326 Company phone : 1-800-893-5298 Population : Number of potentially involved : 4,117 Estimated percentage with defect : 39 % Vehicle Information : Vehicle 1 : 2022-2022 Audi S3 SEDAN Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by records of the vehicle assembly information. The recalled products differ from products that were not included in the recall because production records indicate that recalled vehicles were assembled with passenger airbag modules in which the folding of the airbag may not have been performed according to manufacturing specification. S3 SEDAN: 420 Production Dates : JUL 08, 2021 – MAR 22, 2022 VIN Range 1 : Begin : WAUH3DGYXNA000583 End : WAUJ3DGY2NA067812 ✔ Not sequential Part 573 Safety Recall Report 22V-652 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 2 : 2022-2022 AUDI RS3 SEDAN Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by records of the vehicle assembly information. The recalled products differ from products that were not included in the recall because production records indicate that recalled vehicles were assembled with passenger airbag modules in which the folding of the airbag may not have been performed according to manufacturing specification. RS3 SEDAN: 16 Production Dates : MAR 23, 2022 – APR 28, 2022 VIN Range 1 : Begin : WUAG4DGY4NA903035 End : WUAG4DGY2NA905463 ✔ Not sequential Vehicle 3 : 2022-2022 AUDI A3 SEDAN Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by records of the vehicle assembly information. The recalled products differ from products that were not included in the recall because production records indicate that recalled vehicles were assembled with passenger airbag modules in which the folding of the airbag may not have been performed according to manufacturing specification. A3 SEDAN: 3,681 Production Dates : JUL 26, 2021 – APR 26, 2022 VIN Range 1 : Begin : WAUHUDGY1NA000680 End : WAUBUDGY3NA076679 ✔ Not sequential Description of Defect : Description of the Defect : The airbag within the passenger frontal airbag module may not have been folded as specified. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In the event of a crash the airbag might not unfold as designed. As a result, this could cause the airbag to tear and also allow the expanding gas to exit through this tear. The performance of the airbag might not be as designed, increasing the risk of injury. Description of the Cause : Due to deviation in the automatic folding process of the airbag, the airbag might not be folded accordingly to manufacturing specification. Part 573 Safety Recall Report 22V-652 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Identification of Any Warning that can Occur : none Involved Components : Component Name 1 : airbag module Component Description : front-passenger airbag module Component Part Number : 8Y1880204 D Supplier Identification : Component Manufacturer Name : Autoliv Airbags Poland Address : ulica Belgijska 2 Jelcz-Laskowice Foreign States 55-220 Country : Poland Chronology : March 04, 2022: While performing a serial monitoring / conformity of production test for the instrument panel at very low-temperature it was discovered that the airbag was torn after deployment. March – April 2022: An expert meeting between Audi AG and the supplier was scheduled immediately and it was decided to repeat the test 8 times to investigate the reasons for this incident. These tests were carried out, but showed no failures and also the monitoring data of the production process showed no deviations. After this, 120 airbags already produced were checked and deviations within the folding of the airbag were discovered. As a result, an additional monitoring step was introduced in production in March 18, 2022. May – July 2022: A testing program was carried out with airbags that were deliberately not folded according to specification to verify the impact on the restraint performance. Different sized dummies were used in crash tests with varying position within the seat. Material analyses of the airbags were carried out and another 600 airbags in stock were checked for deviation in the folding. The topic was submitted to the Audi Product Safety Committee and the affected scope of vehicles in the field was verified. August 22, 2022: The Audi Product Safety Committee decides a voluntary safety recall. Audi is not aware of any warranty claims or customer claims due to this issue. Part 573 Safety Recall Report 22V-652 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : Replace the front-passenger airbag module. Audi will not offer a reimbursement plan under this recall. How Remedy Component Differs from Recalled Component : The recalled component is the front-passenger airbag module with the part number 8Y1880204 D from the affected production period. The remedy component has the same part number, but has been produced with an optimized production process. Identify How/When Recall Condition was Corrected in Production : Vehicles produced after April 28, 2022 have been built with airbag modules that have been assembled using an additional monitoring step for the folding process of the airbag. Recall Schedule : Description of Recall Schedule : Dealers/owners: On or before October 28, 2022 Planned Dealer Notification Date : OCT 28, 2022 – OCT 28, 2022 Planned Owner Notification Date : OCT 28, 2022 – OCT 28, 2022 * NR – Not Reported
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