August 29, 2022 NHTSA CAMPAIGN NUMBER: 22V652000
An incorrectly folded air bag can tear, prohibiting it from deploying properly during a crash, and increasing the risk of an injury.
NHTSA Campaign Number: 22V652
Manufacturer Volkswagen Group of America, Inc.
Components AIR BAGS
Potential Number of Units Affected 4,117
Dealers will replace the front passenger air bag module, free of charge. Owner notification letters are expected to be mailed October 28, 2022. Owners may contact Audi’s customer service at 1-800-253-2834. Audi’s number for this recall is 69DZ.
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
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The airbag within the passenger frontal airbag module may not have been folded as specified. In the event of a crash the airbag might not unfold as designed. As a result, this could cause the airbag to tear and also allow the expanding gas to exit through this tear. The performance of the airbag might not be as designed, increasing the risk of injury.
REPAIR NOT YET AVAILABLE
March – April 2022: An expert meeting between Audi AG and the supplier was scheduled immediately and it was decided to repeat the test 8 times to investigate the reasons for this incident. These tests were carried out, but showed no failures and also the monitoring data of the production process showed no deviations. After this, 120 airbags already produced were checked and deviations within the folding of the airbag were discovered. As a result, an additional monitoring step was introduced in production in March 18, 2022.
May – July 2022: A testing program was carried out with airbags that were deliberately not folded according to specification to verify the impact on the restraint performance. Different sized dummies were used in crash tests with varying position within the seat. Material analyses of the airbags were carried out and another 600 airbags in stock were checked for deviation in the folding. The topic was submitted to the Audi Product Safety Committee and the affected scope of vehicles in the field was verified.
August 22, 2022: The Audi Product Safety Committee decides a voluntary safety recall.
Audi is not aware of any warranty claims or customer claims due to this issue.
3 Affected Products
4 Associated Documents
Recall 573 Report – August 30, 2022RCLRPT-22V652-2627
Defect Notice 573 ReportRCLRPT-22V652-9709
Latest Recalls Documents
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