August 29, 2022 NHTSA CAMPAIGN NUMBER: 22V652000
Front Passenger Air Bag May Not Deploy Properly
An incorrectly folded air bag can tear, prohibiting it from deploying properly during a crash, and increasing the risk of an injury.
NHTSA Campaign Number: 22V652
Manufacturer Volkswagen Group of America, Inc.
Components AIR BAGS
Potential Number of Units Affected 4,117
Summary
Volkswagen Group of America, Inc. (Volkswagen) is recalling certain 2022 Audi S3, A3, and RS3 vehicles. The front passenger air bag may have been folded incorrectly.
Remedy
Dealers will replace the front passenger air bag module, free of charge. Owner notification letters are expected to be mailed October 28, 2022. Owners may contact Audi’s customer service at 1-800-253-2834. Audi’s number for this recall is 69DZ.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Audi has a Recall
Affected Vehicles
Country | Beginning Model Year | Ending Model Year | Vehicle | Vehicle Count |
USA | 2022 | 2022 | A3 SEDAN | 3,681 |
USA | 2022 | 2022 | RS3 SEDAN | 16 |
USA | 2022 | 2022 | S3 SEDAN | 420 |
CAN | 2022 | 2022 | A3 SEDAN | 1,117 |
CAN | 2022 | 2022 | S3 SEDAN | 320 |
Issue:
The airbag within the passenger frontal airbag module may not have been folded as specified. In the event of a crash the airbag might not unfold as designed. As a result, this could cause the airbag to tear and also allow the expanding gas to exit through this tear. The performance of the airbag might not be as designed, increasing the risk of injury.
Repair:
REPAIR NOT YET AVAILABLE
Chronology :
March 04, 2022: While performing a serial monitoring / conformity of production test for the instrument panel at very low-temperature it was discovered that the airbag was torn after deployment.
March – April 2022: An expert meeting between Audi AG and the supplier was scheduled immediately and it was decided to repeat the test 8 times to investigate the reasons for this incident. These tests were carried out, but showed no failures and also the monitoring data of the production process showed no deviations. After this, 120 airbags already produced were checked and deviations within the folding of the airbag were discovered. As a result, an additional monitoring step was introduced in production in March 18, 2022.
May – July 2022: A testing program was carried out with airbags that were deliberately not folded according to specification to verify the impact on the restraint performance. Different sized dummies were used in crash tests with varying position within the seat. Material analyses of the airbags were carried out and another 600 airbags in stock were checked for deviation in the folding. The topic was submitted to the Audi Product Safety Committee and the affected scope of vehicles in the field was verified.
August 22, 2022: The Audi Product Safety Committee decides a voluntary safety recall.
Audi is not aware of any warranty claims or customer claims due to this issue.
3 Affected Products
Vehicles
MAKE | MODEL | YEAR |
AUDI | A3 | 2022 |
AUDI | RS3 | 2022 |
AUDI | S3 | 2022 |
4 Associated Documents
Recall 573 Report – August 30, 2022
RCLRPT-22V652-2627.PDF 217.268KB
RCLRPT-22V652-2627
Defect Notice 573 Report
RCLRPT-22V652-9709.PDF 214.127KB
RCLRPT-22V652-9709
Recall Acknowledgement
RCAK-22V652-8896.pdf 651.837KB
RCAK-22V652-8896
Volkswagen – Audi Dealer Advance Notice – September 2022
RCMN-22V652-3395
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V652&docType=RCL
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SEOCONTENT-START
AUDI DEALER COMMUNICATION Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to Audi Public Relations. Audi Customer Protection 69DZ_DLR_ADV Advance Notice – Safety Recall 69DZ / Passenger Frontal Airbag This notice is for: Dealer Principal General Manager Sales Managers Service Manager Parts Manager Service Advisor Warranty Administrator Technicians Date: September 07, 2022 Issue: The airbag within the passenger frontal airbag module may not have been folded as specified. In the event of a crash the airbag might not unfold as designed. As a result, this could cause the airbag to tear and also allow the expanding gas to exit through this tear. The performance of the airbag might not be as designed, increasing the risk of injury. Repair: REPAIR NOT YET AVAILABLE Check daily campaign open inventory report or OMD for affected vehicles in inventory. Affected Vehicles Country Beginning Model Year Ending Model Year Vehicle Vehicle Count USA 2022 2022 A3 SEDAN 3,681 USA 2022 2022 RS3 SEDAN 16 USA 2022 2022 S3 SEDAN 420 CAN 2022 2022 A3 SEDAN 1,117 CAN 2022 2022 S3 SEDAN 320 *Counts reflect overall population; some vehicles may have already been repaired. Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source. Notes: IMPORTANT REMINDER: VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. -END OF MESSAGE
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