20DS – Fuel Tank Vent Pipe May Be Damaged – 2021-2022 Audi Q3

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September 8, 2022 NHTSA CAMPAIGN NUMBER: 22V673000

Fuel Tank Vent Pipe May Be Damaged

A damaged vent pipe may allow fuel to spill out of the filler neck when the fuel cap is opened, increasing the risk of an injury.

 

NHTSA Campaign Number: 22V673

Manufacturer VolkswageneBay Group of America, Inc.

Components FUEL SYSTEM, GASOLINE

Potential Number of Units Affected 13,004

 

Summary

VolkswageneBay Group of America, Inc. (VolkswageneBay) is recalling certain 2021-2022 AudieBay Q3 vehicles. The vent pipe within the fuel tank may have been damaged during fuel tank assembly.

 

Remedy

Dealers will inspect the internal vent pipe for damage and replace the charcoal canister and the fuel tank, if necessary, free of charge. Owner notification letters were mailed November 1, 2022. Owners may contact AudieBay’s customer service at 1-800-253-2834. VolkswageneBay’s number for this recall is 20DS.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Audi has a Recall

 


Affected Vehicles

CountryBeginning Model YearEnding Model YearVehicleVehicle Count
USA20212022Q313,004
CAN20222022Q33,059

 

Problem Description

The vent pipe within the fuel tank may have been damaged during fuel tank assembly. In cases where the vent pipe has been damaged, fuel might enter this pipe and rise to the fuel filler cap due to the pressure within the fuel tank. Upon opening the fuel filler cap, this might lead to fuel spilling out of the filler neck, increasing the risk of injury. Fuel within the vent pipe can also lead to the fuel pump clicking off while trying to re-fuel the vehicle.

 

Corrective Action

The internal vent pipe will be checked for damage by pressurizing the fuel tank. In cases of fuel spilling out the fuel filler neck, the fuel tank and the charcoal canister will be replaced.

 

Code Visibility

On or about October 18, 2022, the campaign code was applied to affected vehicles.

 

Owner Notification

Owner notification took place in November 2022. Owner letter examples are included in this bulletin for your reference.

 

Repair Overview

Perform test procedure to check for a hole in the fuel tank vent line.

Replace fuel tank, if necessary.

 


Chronology :

March 1, 2022: Through regular processes of field monitoring AudieBay discovered that re-fueling on several AudieBay Q3 quattro was not possible due to the fuel pump clicking off.

April 14, 2022: AudieBay became aware of customer claims where fuel spilled out of the fuel filler neck after refueling.

May – June 2022: The topic was submitted to the AudieBay Product Safety Committee. Three fuel tanks that were replaced on consumer vehicles were sent to the supplier for detailed analyses. It was determined that there was fuel in the ventilation system, and a hole in the internal vent pipe was discovered. The damage on the pipe could be traced back to a gripping tool which was then optimized, and an additional visual check was introduced in production on June 03, 2022.

July – August 2022: A method for verifying the condition of the vent pipe was developed and further parts from field cases are collected for analyses. Additional process steps within the assembly of the fuel tank were analyzed and it was found out that individual parts of the vent pipe system were slightly twisted while being held down in the pre-assembly station. The pre-assembly station was optimized accordingly on July 25, 2022. The affected production period and the stock of affected assemblies was verified.

August 31, 2022: The AudieBay Product Safety Committee decides a voluntary safety recall.

For this topic there were 192 warranty claims at the time the APS decision was made (August 31, 2022). AudieBay is not aware of any crashes or injuries due to this issue.

 


22 Associated Documents

Recall Acknowledgement

RCAK-22V673-3031.pdf 697.398KB

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Defect Notice 573 Report

RCLRPT-22V673-9147.PDF 244.226KB

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VolkswageneBayAudieBay Dealer Advance Notice – September 2022

RCMN-22V673-5409.pdf 831.578KB

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Remedy Instructions and TSB

RCRIT-22V673-0511.pdf 1370.57KB

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VolkswageneBayAudieBay Dealer Communication – October 2022

RCMN-22V673-8178.pdf 768.725KB

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Remedy Instructions and TSB

RCRIT-22V673-7017.pdf 1520.956KB

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VolkswageneBayAudieBay Dealer Revision Notice – October 2022

RCMN-22V673-2775.pdf 322.329KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V673-2000.pdf 153.446KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V673-3477.pdf 170.154KB

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Remedy Instructions and TSB

RCRIT-22V673-4687.pdf 1521.157KB

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Remedy Instructions and TSB

RCRIT-22V673-3511.pdf 1521.765KB

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VolkswageneBayAudieBay Dealer Revision Notice – November 2022

RCMN-22V673-2530.pdf 278.523KB

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VolkswageneBayAudieBay Dealer Communication – November 2022

RCMN-22V673-8169.pdf 277.655KB

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VolkswageneBayFuel Tank Ordering Requirements – February 2023

RCMN-22V673-4123.pdf 424.541KB

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VolkswageneBay – Campaign Tip – February 2023

RCMN-22V673-4043.pdf 406.221KB

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VolkswageneBayAudieBay Dealer Notice – February 2023

RCMN-22V673-6586.pdf 613.14KB

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Remedy Instructions and TSB

RCRIT-22V673-0704.pdf 1419.118KB

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VolkswageneBayAudieBay Dealer Revision Notice – March 2023

RCMN-22V673-2972.pdf 120.214KB

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Remedy Instructions and TSB

RCRIT-22V673-1304.pdf 1420.765KB

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VolkswageneBayAudieBay Dealer Revision Notice – March 2023

RCMN-22V673-8382.pdf 117.862KB

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VolkswageneBayAudieBay Dealer Revision Notice – March 2023

RCMN-22V673-2779.pdf 121.375KB

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Remedy Instructions and TSB

RCRIT-22V673-2167.pdf 1429.753KB

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