20DS – Fuel Tank Vent Pipe May Be Damaged – 2021-2022 Audi Q3

September 8, 2022 NHTSA CAMPAIGN NUMBER: 22V673000

Fuel Tank Vent Pipe May Be Damaged

A damaged vent pipe may allow fuel to spill out of the filler neck when the fuel cap is opened, increasing the risk of an injury.

 

NHTSA Campaign Number: 22V673

Manufacturer Volkswagen Group of America, Inc.

Components FUEL SYSTEM, GASOLINE

Potential Number of Units Affected 13,004

 

Summary

Volkswagen Group of America, Inc. (Volkswagen) is recalling certain 2021-2022 Audi Q3 vehicles. The vent pipe within the fuel tank may have been damaged during fuel tank assembly.

 

Remedy

Dealers will inspect the internal vent pipe for damage and replace the charcoal canister and the fuel tank, if necessary, free of charge. Owner notification letters are expected to be mailed November 4, 2022. Owners may contact Audi’s customer service at 1-800-253-2834. Volkswagen’s number for this recall is 20DS.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Audi has a Recall

 


2022 Audi Q3
2022 Audi Q3

 


Affected Vehicles

Country Beginning Model Year Ending Model Year Vehicle Vehicle Count
USA 2021 2022 Q3 13,004
CAN 2022 2022 Q3 3,059

 

Issue:

The vent pipe within the fuel tank may have been damaged during fuel tank assembly. In case of damage on the vent pipe, fuel might enter this pipe and rise to the fuel filler cap due to the pressure within the fuel tank. Upon opening the fuel filler cap that might lead to fuel spilling out of the filler neck, increasing the risk of injury. Fuel within the vent pipe can also lead to the fuel pump clicking off while trying to re-fuel the vehicle.

 

Repair:

REPAIR NOT YET AVAILABLE

 


Chronology :

March 1, 2022: Through regular processes of field monitoring Audi discovered that re-fueling on several Audi Q3 quattro was not possible due to the fuel pump clicking off.

April 14, 2022: Audi became aware of customer claims where fuel spilled out of the fuel filler neck after refueling.

May – June 2022: The topic was submitted to the Audi Product Safety Committee. Three fuel tanks that were replaced on consumer vehicles were sent to the supplier for detailed analyses. It was determined that there was fuel in the ventilation system, and a hole in the internal vent pipe was discovered. The damage on the pipe could be traced back to a gripping tool which was then optimized, and an additional visual check was introduced in production on June 03, 2022.

July – August 2022: A method for verifying the condition of the vent pipe was developed and further parts from field cases are collected for analyses. Additional process steps within the assembly of the fuel tank were analyzed and it was found out that individual parts of the vent pipe system were slightly twisted while being held down in the pre-assembly station. The pre-assembly station was optimized accordingly on July 25, 2022. The affected production period and the stock of affected assemblies was verified.

August 31, 2022: The Audi Product Safety Committee decides a voluntary safety recall.

For this topic there were 192 warranty claims at the time the APS decision was made (August 31, 2022). Audi is not aware of any crashes or injuries due to this issue.

 


2 Affected Products

Vehicle

MAKE MODEL YEAR
AUDI Q3 2021-2022

 


3 Associated Documents

Recall Acknowledgement

RCAK-22V673-3031.pdf 697.398KB

RCAK-22V673-3031

 


Defect Notice 573 Report

RCLRPT-22V673-9147.PDF 244.226KB

RCLRPT-22V673-9147

 


VolkswagenAudi Dealer Advance Notice – September 2022

RCMN-22V673-5409.pdf 831.578KB

RCMN-22V673-5409

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V673&docType=RCL

 


 

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