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October 7, 2022 NHTSA CAMPAIGN NUMBER: 22V753000
Damaged Connecting Rod Bearings
A damaged engine can result in engine failure and a stall, increasing the risk of a crash. If the engine failure causes an oil leak, this can (in rare cases) increase the risk of a fire.
NHTSA Campaign Number: 22V753
Manufacturer Volkswagen Group of America, Inc.
Components ENGINE AND ENGINE COOLING
Potential Number of Units Affected 74,067
Summary
Volkswagen Group of America, Inc. (Volkswagen) is recalling certain 2021-2023 Audi Q5 Sportback, Q5, 2022-2023 Volkswagen Atlas FL, and Atlas Cross Sport vehicles. The engine connecting rod bearings may become damaged, which can result in engine failure.
Remedy
Dealers will inspect and, if necessary, replace an affected engine, free of charge. Owner notification letters are expected to be mailed December 6, 2022. Owners may contact Volkswagen’s customer service at 1-800-893-5298 and Audi’s customer service at 1-800-253-2834. Volkswagen’s numbers for this recall are 13i4 (VW) and 13i5 (Audi).
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Check if your Audi has a Recall
Affected Vehicles
Country | Beginning Model Year | Ending Model Year | Vehicle | Vehicle Count |
USA | 2021 | 2023 | Q5 | 44,724 |
USA | 2021 | 2023 | Q5 SPORTBACK | 6,373 |
CAN | 2021 | 2023 | Q5 | 7,409 |
CAN | 2021 | 2023 | Q5 SPORTBACK | 1,433 |
Problem Description
Deviations in the mechanical production process of the connecting rods may have caused an increased particle occurrence in the engine oil circuit, which may lead to extensive wear and play and result in damage to the connecting rod bearings. A connecting rod bearing with continuously rising bearing play leads to excessive engine noise.
If the excessive engine noise and engine warning light is ignored and the vehicle continues to be driven, this condition may result in engine failure, potentially causing a loss of motive power while driving, and in rare cases a loss of engine oil, which may pose a risk of a vehicle fire.
Corrective Action
Inspect and, if necessary, replace the engine.
Precautions
If the recall condition is present in the vehicle, the driver may notice excessive engine noise and the Malfunction Indicator Light (MIL) may illuminate in the instrument panel. If this happens, customers are advised to contact an authorized Audi dealer without delay to have the vehicle diagnosed/repaired.
Code Visibility
On or about October 21, 2022, the campaign code will be applied to affected vehicles.
Owner Notification
Owner notification will take place in November 2022. Owner letter examples are included in this bulletin for your reference.
Repair Overview
Perform test procedure to check for a damaged connecting rod.
Chronology of Defect
November 09, 2021: Volkswagen learned about a fire case in a Volkswagen Atlas that may have originated in the engine compartment. Upon conducting a visual inspection of the vehicle, severe engine damage was found, however, Volkswagen was unable to determine the root cause at that time.
February 13-22, 2022: While investigating engine noise allegations at the Chattanooga plant, Volkswagen analyzed an engine, and shipped parts to the engine factory in Mexico for further analysis to identify potential root cause. Analysis process started. First results of the engine (for noise allegations) analyzed in Chattanooga during the week of February 13, 2022 showed manufacturing deviations at the connecting rod.
April 07, 2022: The first analysis of the engine from the November 2021 fire incident in Chattanooga was completed. This analysis identified manufacturing deviations at the connecting rod. Parts were shipped to the engine factory in Mexico for further, detailed analysis.
Week of May 01, 2022: Analysis of additional engines with noise allegations was initiated in order to determine potential root cause and to evaluate potential scope.
Week of July 17, 2022: Volkswagen received the final laboratory report, which confirmed multiple connecting rod manufacturing deviations as root cause for the engines that had been analyzed for noise allegations.
August 18, 2022: Volkswagen learned about a second fire case in a Volkswagen Atlas that may have originated in the engine compartment. Upon conducting a visual inspection of the vehicle, severe engine damage was found, however, Volkswagen was unable to determine the root cause. To date, Volkswagen is unable to access this vehicle for further analysis.
September 09, 2022: The topic was presented in Volkswagen Product Safety Committee. An evaluation of claims shows that the vast majority are for engine noise, and that the incidents occurred very early in vehicle life (below 1,000 miles/ 1600 km). Further details were requested regarding the root cause, characteristics of the failure modes, and scoping of potentially affected vehicles.
September 14, 2022: The topic was discussed with NHTSA ODI during the company´s quarterly meeting. Volkswagen conveyed that the investigations were still ongoing and were estimated to take another 2 weeks.
September 30, 2022: The topic was presented in Volkswagen and Audi Product Safety Committees, and a safety recall was decided based on analysis results that a sudden loss of motive power may occur and an engine oil leak cannot be ruled out. Volkswagen Group of America is aware of 1 fire case on a Volkswagen Atlas vehicle attributable to this issue and 1 additional fire case on a Volkswagen Atlas vehicle with an open root cause still under investigation. There are no reports of fires or crashes on Audi Q5 vehicles due to this issue.
7 Affected Products
Vehicles
MAKE | MODEL | YEAR |
AUDI | Q5 | 2021-2023 |
VOLKSWAGEN | ATLAS | 2022-2023 |
VOLKSWAGEN | ATLAS CROSS SPORT | 2022-2023 |
25 Associated Documents
Volkswagen – Chronology – October 2022
RMISC-22V753-5445.pdf 208.418KB
Recall Acknowledgement
RCAK-22V753-6036.pdf 703.663KB
Recall 573 Report – October 13, 2022
RCLRPT-22V753-5617.PDF 217.218KB
Defect Notice 573 Report
RCLRPT-22V753-6923.PDF 216.785KB
Remedy Instructions and TSB
RCRIT-22V753-7943.pdf 5026.888KB
Remedy Instructions and TSB
RCRIT-22V753-7687.pdf 5010.441KB
Volkswagen – Dealer Advance Notice – October 2022
RCMN-22V753-9436.pdf 241.593KB
Volkswagen – Dealer Launch Notice – October 2022
Volkswagen – Audi Dealer Launch Notice – October 2022
RCMN-22V753-1701.pdf 792.697KB
Remedy Instructions and TSB
RCRIT-22V753-0387.pdf 5055.47KB
Remedy Instructions and TSB
RCRIT-22V753-5862.pdf 5118.316KB
Volkswagen – Dealer Revision Notice – November 2022
RCMN-22V753-8658.pdf 279.956KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V753-9858.pdf 170.372KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V753-4249.pdf 104.948KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V753-2849.pdf 156.857KB
Volkswagen – Audi Dealer Notice – November 2022
RCMN-22V753-0632.pdf 278.684KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V753-1622.pdf 238.457KB
Volkswagen – Audi Dealer Revision Notice – November 2022
RCMN-22V753-3316.pdf 325.348KB
Volkswagen – Dealer Notice – November 2022
RCMN-22V753-3038.pdf 280.177KB
Recall 573 Report – November 23, 2022
RCLRPT-22V753-1336.PDF 217.435KB
Remedy Instructions and TSB
RCRIT-22V753-5010.pdf 5117.89KB
Volkswagen – Audi Dealer Revision Notice – November 2022
RCMN-22V753-2072.pdf 677.195KB
Remedy Instructions and TSB
RCRIT-22V753-7467.pdf 5055.406KB
Remedy Instructions and TSB
RCRIT-22V753-0539.pdf 5117.695KB
Recall 573 Report – February 20, 2023
RCLRPT-22V753-8197.PDF 217.442KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V753&docType=RCL
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SEOCONTENT-START
NAME Title Department Phone Fax Date Dear Ms. Carlson: Volkswagen hereby submits the following chronology associated with the subject recall. Chronology of Defect November 09, 2021: Volkswagen learned about a fire case in a Volkswagen Atlas that may have originated in the engine compartment. Upon conducting a visual inspection of the vehicle, severe engine damage was found, however, Volkswagen was unable to determine the root cause at that time. February 13-22, 2022: While investigating engine noise allegations at the Chattanooga plant, Volkswagen analyzed an engine, and shipped parts to the engine factory in Mexico for further analysis to identify potential root cause. Analysis process started. First results of the engine (for noise allegations) analyzed in Chattanooga during the week of February 13, 2022 showed manufacturing deviations at the connecting rod. April 07, 2022: The first analysis of the engine from the November 2021 fire incident in Chattanooga was completed. This analysis identified manufacturing deviations at the connecting rod. Parts were shipped to the engine factory in Mexico for further, detailed analysis. Week of May 01, 2022: Analysis of additional engines with noise allegations was initiated in order to determine potential root cause and to evaluate potential scope. Week of July 17, 2022: Volkswagen received the final laboratory report, which confirmed multiple connecting rod manufacturing deviations as root cause for the engines that had been analyzed for noise allegations. August 18, 2022: Volkswagen learned about a second fire case in a Volkswagen Atlas that may have originated in the engine compartment. Upon conducting a visual inspection of the vehicle, severe engine damage was found, however, Volkswagen was unable to determine the root cause. To date, Volkswagen is unable to access this vehicle for further analysis. September 09, 2022: The topic was presented in Volkswagen Product Safety Committee. An evaluation of claims shows that the vast majority are for engine noise, and that the incidents occurred very early in vehicle life (below 1,000 miles/ 1600 km). Further details Ann Carlson, Acting Administrator National Highway Traffic Safety Administration 1200 New Jersey Avenue, S.E. Washington, DC 20590 Subject: Chronology for Volkswagen Recall Codes 13i4/13i5 Engine Connecting Rod Christopher T. Sandvig Director Group Customer Protection 248-754-5000 248-754-5093 October 07, 2022 were requested regarding the root cause, characteristics of the failure modes, and scoping of potentially affected vehicles. September 14, 2022: The topic was discussed with NHTSA ODI during the company´s quarterly meeting. Volkswagen conveyed that the investigations were still ongoing and were estimated to take another 2 weeks. September 30, 2022: The topic was presented in Volkswagen and Audi Product Safety Committees, and a safety recall was decided based on analysis results that a sudden loss of motive power may occur and an engine oil leak cannot be ruled out. Volkswagen Group of America is aware of 1 fire case on a Volkswagen Atlas vehicle attributable to this issue and 1 additional fire case on a Volkswagen Atlas vehicle with an open root cause still under investigation. There are no reports of fires or crashes on Audi Q5 vehicles due to this issue. Please contact me if you require any additional information or have any questions related to this information. Sincerely, Christopher T. Sandvig Director, Group Customer Protection Group Quality
**************************************************************************************************************
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2023 13i5 Page 1 of 17 Safety Recall Code: 13i5 REVISION Subject Engine Connecting Rod Release Date January 25, 2023 REVISION SUMMARY Updated coolant claiming for Canada Affected Vehicles Country Beginning Model Year Ending Model Year Vehicle Vehicle Count USA 2021 2023 Q5 44,724 USA 2021 2023 Q5 SPORTBACK 6,373 CAN 2021 2023 Q5 7,409 CAN 2021 2023 Q5 SPORTBACK 1,433 Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source. Campaign status must show “open.” If Elsa shows other open action(s), inform your customer so that the work can also be completed at the same time the vehicle is in the workshop for this campaign. Problem Description Deviations in the mechanical production process of the connecting rods may have caused an increased particle occurrence in the engine oil circuit, which may lead to extensive wear and play and result in damage to the connecting rod bearings. A connecting rod bearing with continuously rising bearing play leads to excessive engine noise. If the excessive engine noise and engine warning light is ignored and the vehicle continues to be driven, this condition may result in engine failure, potentially causing a loss of motive power while driving, and in rare cases a loss of engine oil, which may pose a risk of a vehicle fire. Corrective Action Inspect and, if necessary, replace the engine. Precautions If the recall condition is present in the vehicle, the driver may notice excessive engine noise and the Malfunction Indicator Light (MIL) may illuminate in the instrument panel. If this happens, customers are advised to contact an authorized Audi dealer without delay to have the vehicle diagnosed/repaired. Code Visibility On or about October 21, 2022, the campaign code was applied to affected vehicles. Owner Notification Owner notification took place in November 2022. Owner letter examples are included in this bulletin for your reference. Additional Information Please alert everyone in your dealership about this action, including Sales, Service, Parts and Accounting personnel. Contact Warranty if you have any questions. IMPORTANT REMINDER ON VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply The information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi Group of America, Inc. and Audi Canada. All Rights Reserved. January 2023 13i5 Page 2 of 17 with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. Dealers must ensure that every affected inventory vehicle has this campaign completed before delivery to consumers. The information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi Group of America, Inc. and Audi Canada. All Rights Reserved. January 2023 13i5 Page 3 of 17 Parts Information – Inspection Parts Control Type: Free Order Parts will be managed by Free Order Initial Allocation: NO There will be no parts allocation. Criteria Quantity Part Number P.O.C. Part Description Ordering Method 01 Up to 2 06L-115-562-B FILTERELEM Free Order NOTE The specified part numbers reflect the status at the start of this action. Interim updates made in ETKA can cause a listed part number to become unavailable. In this case, the new part number specified in ETKA should be used. The information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi Group of America, Inc. and Audi Canada. All Rights Reserved. January 2023 13i5 Page 4 of 17 Parts Information – Engine Replacement Parts Control Type: Free Order Parts will be managed by Free Order Part Number Parts Control Type Ordering Method Description 06N-100-013-CX (DO NOT ORDER) Automatic Allocation DO NOT place orders for the engine, part number 06N-100-013-CX Parts will be managed by Automatic Allocations. Orders for the engines will be placed for the dealer based on approval from Technical Assistance. Criteria Quantity Part Number P.O.C. Part Description Ordering Method 01 1 06N-100-013-CX INJ.ENGINE Automatic Allocation 1 5Q0-253-115-C GASKET (turbo) Free Order 2 8E0-407-643-A SCREW (axle bolt) 1 8W0-253-115-D GASKET (catalyst to muffler) 1 8W0-253-725-K CLIP (turbo clamp) 3 8W0-407-357 PLATE (driveshaft) 1 8W0-521-142 GASKET (driveshaft) 2 N -019-530-7 BOLT (driveshaft bracket) 2 N -102-415-07 BOLT (to wheelbearing housing) 4 N -102-861-10 NUT (sway bar links) 1 N -103-145-06 BOLT (bellhousing) 6 N -107-190-01 BOLT (driveshaft) 1 N -107-722-01 Hose clamp (driveshaft) 2 N -107-847-02 SCREW (suspension fork to control arm) 1 N -911-269-01 BOLT (bellhousing) 1 N -911-291-01 12 POINT S (bellhousing) 1 N -911-294-01 SCREW (bellhousing) 1 N -911-296-01 SCREW (bellhousing) 1 N -911-297-01 SCREW (bellhousing) 3 N -911-308-01 NUT (catalyst) 3 N -911-432-03 SCREW (torque converter) 4 N -911-433-01 SCREW (subframe) 12 N -911-756-01 CYL SCREW (front drive axle bolts) 4 N -912-097-01 BOLT (transmission mount) 4 N -912-472-02 BOLT (subframe) The information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi Group of America, Inc. and Audi Canada. All Rights Reserved. January 2023 13i5 Page 5 of 17 01 4 N -912-535-01 BOLT (subframe) Free Order 1 N -912-542-01 CYL SCREW (bellhousing) 1 N -912-601-01 CYL SCREW (bellhousing) 2 N -912-750-01 BOLT (motor mount) 4 WHT-005-372 BOLT (subframe) 4 WHT-006-151 NUT (wishbone to wheelbearing housing) 2 WHT-006-917 SCREW (sway bar link) 2 WHT-007-061 SCREW (sway bar link) Up to 10 L G12 EVO Coolant SEE ELSA/ETKA Additional single use fasteners, seals, gaskets, fluids, etc. NOTE The completeness of the parts list above cannot be guaranteed. Please order all further replacement/small parts according to the repair manual and parts catalog. If a listed item is not required, do not enter the part on the claim. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2023 13i5 Page 6 of 17 Claim Entry Instructions The labor times listed here may differ from the labor operations and labor times listed in ELSA. After campaign has been completed, enter claim as soon as possible to help prevent work from being duplicated elsewhere. Attach the Elsa screen print showing action open on the day of repair to the repair order. If customer refused campaign work: U.S. dealers: Submit the request through Audi Warranty Online under the Campaigns/Update option. Canada dealers: Upload the repair order [signed by customer] to Audi WIN/Operations/Campaign Closure. Service Number 13i5 Damage Code 0099 Parts Vendor Code 002 Claim Type Sold vehicle: 7 10 Unsold vehicle: 7 90 Causal Indicator Mark labor as causal if engine DOES NOT require replacement Mark ENGINE* as causal part if engine DOES require replacement Vehicle Wash Do not claim wash under this action Vehicle Loaner See special claiming instructions for rental/loaner claiming. NOTE: A 2nd claim must be entered for rental/loaner claiming Criteria I.D. 01 Perform test procedure to check for faulty connecting rod. Engine passes test. Replace oil filter only. LABOR Labor Op Time Units Description 0183 00 99 75 Perform test procedure, engine does not require replacement PARTS Quantity Part Number Description 2.00 06L115562B FILTERELEM OR Perform test procedure to check for faulty connecting rod. Engine fails test. Replace engine. LABOR Labor Op Time Units Description 1001 55 99 1295 Perform test + Replace complete engine 0151 00 00 Time stated on diagnostic protocol GFF Operations (if necessary) Continued on next page The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2023 13i5 Page 7 of 17 PARTS Quantity Part Number Description 1.00 06N100013CX Engine* 1.00 06L115562B FILTERELEM 1.00 5Q0253115C GASKET 2.00 8E0407643A SOCKET HD. SCREW WITH COLLAR 1.00 8W0253115D GASKET 1.00 8W0253725K CLIP 3.00 8W0407357 PLATE 1.00 8W0521142 GASKET 2.00 N 0195307 BOLT, HEX. HD. WITH SHOULDER 2.00 N 10241507 BOLT, HEX. HD. WITH SHOULDER 4.00 N 10286110 SHOULDERED HEX. NUT, SELF-LOCKING 1.00 N 10314506 BOLT, HEX. HD. WITH SHOULDER 6.00 N 10719001 BOLT, WITH HEX. SOCKET HD.SELF-LOCKING 1.00 N 10772201 HOSE CLIP 2.00 N 10784702 SCREW 1.00 N 91126901 SCREW, HEX. HD. 1.00 N 91129101 BOLT, HEX. HD. WITH SHOULDER 1.00 N 91129401 CYLINDER HEAD SCREW WITH TORX HEAD 1.00 N 91129601 CYLINDER HEAD SCREW WITH TORX HEAD 2.00 N 91129701 CYLINDER HEAD SCREW WITH TORX HEAD 3.00 N 91130801 SHOULDERED HEX. NUT, SELF-LOCKING 3.00 N 91143203 12 POINT SOCKET HEAD SCREW 4.00 N 91143301 BOLT, HEX. HD. WITH SHOULDER 12.00 N 91175601 CYLINDER HEAD SCREW WITH TORX HEAD 4.00 N 91209701 BOLT, WITH POLYGON SOCKET HD. 4.00 N 91247202 BOLT 4.00 N 91253501 BOLT 1.00 N 91254201 CYL SCREW 1.00 N 91260101 CYL SCREW 2.00 N 91275001 BOLT 4.00 WHT005372 BOLT, WITH POLYGON SOCKET HD. 4.00 WHT006151 SHOULDERED HEX. NUT, SELF-LOCKING 2.00 WHT006917 SCREW 2.00 WHT007061 SCREW Up to 2.70 G 12E050S0 COOLANT (U.S. ONLY) Up to 100.00 G 12E050S0 COOLANT (CANADA ONLY) As required See ELSA/ETKA Any additional parts not listed in the parts list Continued on next page The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2023 13i5 Page 8 of 17 AND (if necessary) Add as needed ONLY if steering wheel was off-center after engine replacement LABOR Labor Op Time Units Description 4495 03 99 90 Vehicle front + rear measure Add adjustment labor operations, per ELSA, as needed Vehicle Loaner Enter vehicle loaner claim as a separate (2nd) claim Inspection + engine replacement = up to 3 days Claim Type 7 MO (letter O, not number 0) Service Number 13i5 Damage Code 0010 Parts Vendor Code 002 Outside Labor Operation LOAN1600 Enter dollar amount on rental/loaner invoice ($50 max per day) The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2023 13i5 Page 9 of 17 Customer Letter Example (USA) This notice applies to your vehicle: , NHTSA: 22V573 Subject: Safety Recall 13i5 – Engine Connecting Rod Dear Audi Owner, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Audi has decided that a defect, which relates to motor vehicle safety, exists in certain 2021-2023 model year Audi vehicles. Our records show that you are the owner of a vehicle affected by this action. What is the issue? Deviations in the mechanical production process of the connecting rods may have caused an increased particle occurrence in the engine oil circuit, which may lead to extensive wear and play and result in damage to the connecting rod bearings. A connecting rod bearing with continuously rising bearing play leads to excessive engine noise. If the excessive engine noise and engine warning light is ignored and the vehicle continues to be driven, this condition may result in engine failure, potentially causing a loss of motive power while driving, and in rare cases a loss of engine oil, which may pose a risk of a vehicle fire. What will we do? To correct this defect, your authorized Audi dealer will inspect and, if necessary, replace the engine. The inspection will take about an hour to complete. If engine replacement is needed, this work may take several days to complete. Both the inspection and engine replacement (if needed) will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall work. For your convenience, you can also visit www.audiusa.com and click on the “Find a Dealer” link to locate a dealer near you and schedule this service. Precautions you should take If the recall condition is present in the vehicle, the driver may notice excessive engine noise and the Malfunction Indicator Light (MIL) may illuminate in the instrument panel. If this happens, customers are advised to contact an authorized Audi dealer without delay to have the vehicle diagnosed/repaired. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this letter immediately via first-class mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Experience at 1-800-253-2834 or via our “Contact Us” page at www.audiusa.com. Checking your vehicle for open Recalls and Service Campaigns To check your vehicle’s eligibility for repair under this or any other recall/service campaign, please visit the Recall/Service Campaign Lookup tool at www.audiusa.com and enter your Vehicle Identification Number (VIN). If you still cannot obtain satisfaction, you may file a complaint with: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888- 327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2023 13i5 Page 10 of 17 Customer Letter Example (Canada) This notice applies to your vehicle: , Transport Canada Recall: 2022-576 Subject: Safety Recall 13i5 – Engine Connecting Rod Dear Audi Owner, This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This is to inform you that your vehicle may contain a defect that could affect the safety of a person. Our records show that you are the owner of a vehicle affected by this action. What is the issue? Deviations in the mechanical production process of the connecting rods may have caused an increased particle occurrence in the engine oil circuit, which may lead to extensive wear and play and result in damage to the connecting rod bearings. A connecting rod bearing with continuously rising bearing play leads to excessive engine noise. If the excessive engine noise and engine warning light is ignored and the vehicle continues to be driven, this condition may result in engine failure, potentially causing a loss of motive power while driving, and in rare cases a loss of engine oil, which may pose a risk of a vehicle fire. What will we do? To correct this defect, your authorized Audi dealer will inspect and, if necessary, replace the engine. The inspection will take about an hour to complete. If engine replacement is needed, this work may take several days to complete. Both the inspection and engine replacement (if needed) will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall work. Precautions you should take If the recall condition is present in the vehicle, the driver may notice excessive engine noise and the Malfunction Indicator Light (MIL) may illuminate in the instrument panel. If this happens, customers are advised to contact an authorized Audi dealer without delay to have the vehicle diagnosed/repaired. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this letter, you shall forward this letter (and any subsequent notice, if applicable) to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle identified in this letter, please fill out the enclosed prepaid Owner Reply Card and mail it to us so we can update our records. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Relations Monday through Friday from 8AM to 8PM EST at 1-800-822-2834 or via our “Contact Audi Canada” page at www.audi.ca. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2023 13i5 Page 11 of 17 Repair Overview Perform test procedure to check for a damaged connecting rod. Replace complete engine, if necessary. NOTE These repair instructions may differ from the labor operations and labor times listed in ELSA. Damages resulting from improper repair or failure to follow these work instructions are the dealer’s responsibility and are not eligible for reimbursement under this action. This procedure must be read in its entirety prior to performing the repair. Due to variations in vehicle equipment and options, the steps/illustrations in this work procedure may not identically match all affected vehicles. Diagnosis and repair of pre-existing conditions in the vehicle are not covered under this action. When working during extreme temperatures, it is recommended that the vehicle be allowed to acclimate inside the shop to avoid temperature-related component damage/breakage. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2023 13i5 Page 12 of 17 Repair Instruction Section A – Check for Previous Repair TIP If Campaign Completion label is present, no further work is required. Enter the VIN in Elsa and proceed to the “Campaign/Action” screen. TIP On the date of repair, print this screen and keep a copy with the repair order. Confirm the Campaign/Action is open . If the status is closed, no further work is required. Note the Applicable Criteria ID for use in determining the correct work to be done and corresponding parts associated. CRITICAL REPAIR STEP STOP! If multiple software update Campaign/Actions are open, they must be performed in order of the Start date . The oldest should be performed first. All Safety Recalls must be completed prior to completing this campaign. Proceed to Section B. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2023 13i5 Page 13 of 17 Section B – Test Procedure: Oil Filter Replacement + Road Test (connecting rod stress test) + Oil Filter Inspection Remove oil filter. Install a new oil filter and seal. Run engine at idle until it reaches operating temperature of 90°C. Turn on air-conditioning and all other engine loads. Activate Sport mode. Following all traffic laws, perform a road test, quickly accelerating from 1st to 2nd gear, bringing engine RPM up to 4500 RPM each time. Perform this road test 10 times and pay attention to excessive engine knocking. Bring vehicle back to the shop. Let engine idle for at least 30 seconds. Turn engine off. Remove oil filter. See examples of OK and NOT OK oil filter and housing on the following pages. If no excessive metal particles are found: o Engine does not require replacement. o Replace oil filter and seal again. o Torque housing to 25 Nm. o Proceed to Section D. If excessive metal particles are found: o The engine requires replacement. o Take clear photos of oil filter and housing. o Proceed to Section C The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2023 13i5 Page 14 of 17 Examples of OK Oil Filters and Oil Filter Housing The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2023 13i5 Page 15 of 17 Examples of NOT OK Oil Filters and Oil Filter Housing The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2023 13i5 Page 16 of 17 Section C – Engine Replacement Take clear photos of the filter and filter housing showing excessive metal particles. Create a TAC WEB Ticket and upload the photos to the TAC case. Select “13i4 / 13i5 Review” as the Concern Type. The consultant will review the photos and provide direction. NOTE The review process may take up to 48 hours to review. If consultant advises that the engine DOES NOT require replacement: o Replace oil filter and seal again. o Torque housing to 25 Nm. o Proceed to Section D. If consultant advises that the engine DOES require replacement: o Replace complete engine according to the ELSA Repair Manual: Repair manual > Engine > 4-Cylinder Direct Injection 2.0L 4V TFSI Engine (EA 888evo4) > 10 Engine Assembly > Engine, Removing and Installing o Adhere to all warnings outlined in the repair manual. o Reference ELSA Repair Manual for special tools. o Proceed to Section D NOTE The new engines should come complete and full of engine oil. It is not necessary to change the oil. The oil level should be checked and topped off after the repair. NOTE See Section E for special information regarding the engine core return. The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Audi dealer. 2023 Audi of America, Inc. and Audi Canada. All Rights Reserved. January 2023 13i5 Page 17 of 17 Section D – Campaign Completion Stamp Item#: AUD4927ENG -ORItem # AUD4927FRE Once the campaign has been completed, the technician should stamp the repair order. Stamps are available for ordering through the Compliance Label Ordering Portal. Proceed to Section E Section E – Parts Return/Disposal Engines: The core claim will not be paid unless the full engine assembly is returned. The engine assembly will be audited upon receipt. A core value will be charged as a part of the ordering process and will be reimbursed upon receipt. All fluids must be drained and engine assembly should be returned and secured in the box it is received in, as per the Parts Manager Handbook. All other parts: Properly store (retain), destroy or dispose of removed parts in accordance with all state/province and local requirements, unless otherwise indicated and/or requested through the Warranty Parts Portal (WPP) for U.S. and the Part Destruction and Core Disposition Report for Canada.
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13i5 USA IMPORTANT SAFETY RECALL This notice applies to your vehicle: , NHTSA: 22V573 Subject: Safety Recall 13i5 – Engine Connecting Rod Dear Audi Owner, This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Audi has decided that a defect, which relates to motor vehicle safety, exists in certain 2021- 2023 model year Audi vehicles. Our records show that you are the owner of a vehicle affected by this action. What is the issue? Deviations in the mechanical production process of the connecting rods may have caused an increased particle occurrence in the engine oil circuit, which may lead to extensive wear and play and result in damage to the connecting rod bearings. A connecting rod bearing with continuously rising bearing play leads to excessive engine noise. If the excessive engine noise and engine warning light is ignored and the vehicle continues to be driven, this condition may result in engine failure, potentially causing a loss of motive power while driving, and in rare cases a loss of engine oil, which may pose a risk of a vehicle fire. What will we do? To correct this defect, your authorized Audi dealer will inspect and, if necessary, replace the engine. The inspection will take about an hour to complete. If engine replacement is needed, this work may take several days to complete. Both the inspection and engine replacement (if needed) will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule. What should you do? Please contact your authorized Audi dealer without delay to schedule this recall work. For your convenience, you can also visit www.audiusa.com and click on the “Find a Dealer” link to locate a dealer near you and schedule this service. Audi of America, Inc. 3800 Hamlin Road Auburn Hills, MI 48326 +1 800 253 2834 www.audiusa.com Audi of America, Inc. IMPORTANT SAFETY RECALL Precautions you should take If the recall condition is present in the vehicle, the driver may notice excessive engine noise and the Malfunction Indicator Light (MIL) may illuminate in the instrument panel. If this happens, customers are advised to contact an authorized Audi dealer without delay to have the vehicle diagnosed/repaired. Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this letter immediately via first-class mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records. Can we assist you further? If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Experience at 1-800-253-2834 or via our “Contact Us” page at www.audiusa.com. Checking your vehicle for open Recalls and Service Campaigns To check your vehicle’s eligibility for repair under this or any other recall/service campaign, please visit the Recall/Service Campaign Lookup tool at www.audiusa.com and enter your Vehicle Identification Number (VIN). If you still cannot obtain satisfaction, you may file a complaint with: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle. Sincerely, Audi Customer Protection 13i5 USA CAMPAÑA DE LLAMADA A REVISIÓN IMPORTANTE El presente aviso corresponde a su vehículo: , NHTSA: 22V573 Asunto: Campaña de llamada a revisión 13i5 – Biela del motor Estimado propietario de un vehículo Audi: El presente aviso se le envía de acuerdo con la Ley Nacional de Tráfico y Seguridad de Vehículos Motorizados de EE. UU. Audi determinó que existe un defecto relacionado con la seguridad en ciertos vehículos Audi, modelos 2021-2023. Nuestros registros indican que usted es propietario de uno de los vehículos afectados por esta campaña. ¿Cuál es el problema? Es posible que las desviaciones en el proceso de producción mecánica de las bielas hayan causado una mayor presencia de partículas en el circuito de aceite del motor, lo que podría provocar un desgaste y holgura exhaustivos y dañar los cojinetes de las bielas. Un cojinete de las bielas con holgura que se levanta de manera continua provoca ruidos excesivos del motor. Si se ignoran los ruidos excesivos del motor y la luz de advertencia del motor y si se sigue conduciendo el vehículo, esta condición puede provocar fallas en el motor, lo que podría causar una pérdida temporal de fuerza motriz mientras se conduce, y, en casos excepcionales, una pérdida del aceite del motor, lo que podría causar un incendio en el vehículo. ¿Qué haremos? Para corregir este defecto, su concesionario Audi autorizado inspeccionará y, si es necesario, cambiará el motor. La inspección tomará alrededor de una hora. Si es necesario reemplazar el motor, esto podría tardar varios días en realizarse. Tanto la inspección como el reemplazo del motor (de ser necesarios) se realizarán de forma gratuita. No obstante, considere la posibilidad de que su concesionario necesite tiempo adicional para la preparación del servicio y la organización del horario del taller. ¿Qué debe hacer? Comuníquese de inmediato con su concesionario Audi autorizado para programar este servicio de revisión. También puede visitar el sitio www.audiusa.com y hacer clic en “Find a Dealer” (Buscar concesionario) para encontrar un concesionario cercano a su domicilio y programar este servicio. Audi of America, Inc. 3800 Hamlin Road Auburn Hills, MI 48326 +1 800 253 2834 www.audiusa.com Audi of America, Inc. CAMPAÑA DE LLAMADA A REVISIÓN IMPORTANTE ¿Qué precauciones debe tomar? Si el problema de la campaña de llamada a revisión está presente en el vehículo, el conductor podría notar un ruido excesivo en el motor y es probable que la luz indicadora de mal funcionamiento (MIL) se ilumine en el tablero de instrumentos. Si esto ocurre, se recomienda a los clientes que se comuniquen con un concesionario Audi autorizado de inmediato para que se diagnostique o se repare el vehículo. Vehículos arrendados y cambios de dirección Si usted es el arrendador y propietario registrado del vehículo identificado en esta campaña, la ley exige que reenvíe esta carta de inmediato al arrendatario por correo de primera clase en el plazo de los diez (10) días posteriores a la recepción. Si cambió de dirección o vendió el vehículo, complete la tarjeta prepagada de respuesta del propietario adjunta y envíenosla para que podamos actualizar nuestros registros. ¿De qué otra forma podemos ayudarlo? Si su concesionario Audi autorizado no puede completar esta tarea de forma gratuita en un plazo razonable o no está en condiciones de hacerlo, comuníquese con Atención al Cliente de Audi al 1-800-253- 2834 o a través de la página “Contact Us” (Contáctenos) en el enlace www.audiusa.com. Verificación de vehículos para campañas de llamada a revisión o de servicio Si desea comprobar la elegibilidad de su vehículo para una reparación en el marco de esta o de cualquier otra campaña de llamada a revisión o de servicio, utilice la herramienta Recall/Service Campaign Lookup (Búsqueda de campañas de llamada a revisión o de servicio) en www.audiusa.com e ingrese el número de identificación del vehículo (VIN). Si aún no está satisfecho, puede presentar una queja a la siguiente dirección: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590. También puede llamar a la línea directa y gratuita de seguridad de vehículos al 1-888-327-4236 (TTY: 1-800-424-9153) o ingresar a http://www.safercar.gov. Le pedimos disculpas por cualquier inconveniente que esto pueda haberle ocasionado; no obstante, hemos tomado medidas para garantizar su seguridad y su continua satisfacción con el vehículo. Atentamente, Defensa del Consumidor de Audi
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AUDI DEALER COMMUNICATION Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to Audi Public Relations. Audi Customer Protection 13i5_REV20221118 REVISION – Safety Recall 13i5 / Engine Connecting Rod This notice is for: Dealer Principal General Manager Sales Managers Service Manager Parts Manager Service Advisor Warranty Administrator Technicians Date: November 18, 2022 Revision Information: Please note: Parts, claiming, and work instructions for the 13i5 Safety Recall circular have been revised to include engine replacement information. Please see the revised 13i5 Safety Recall circular published to ELSA and ServiceNet for complete information. Please discard any paper copies you may have printed and ensure they are replaced with the most current version. IMPORTANT REMINDER: VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. -END OF MESSAGE
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AUDI DEALER COMMUNICATION Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to Audi Public Relations. Audi Customer Protection 13i5_REV20221128 IMPORTANT: REVISION – Safety Recall 13i5 / Engine Connecting Rod This notice is for: Dealer Principal General Manager Sales Managers Service Manager Parts Manager Service Advisor Warranty Administrator Technicians Date: November 28, 2022 Information: Affected Vehicles: Please note: Additional vehicles have been added to the 13i5 Safety Recall. Please see the revised 13i5 Safety Recall circular that will be published to ELSA and ServiceNet November 29, 2022 for complete information. Please discard any paper copies you may have printed and ensure they are replaced with the most current version. Country Beginning Model Year Ending Model Year Vehicle Vehicle Count USA 2021 2023 Q5 44,724 USA 2021 2023 Q5 SPORTBACK 6,373 CAN 2021 2023 Q5 7,409 CAN 2021 2023 Q5 SPORTBACK 1,433 IMPORTANT REMINDER: VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. -END OF MESSAGE
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AUDI DEALER COMMUNICATION Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to Audi Public Relations. Audi Customer Protection 13i5_DLR_LAUNCH Repair Available – Safety Recall 13i5 / Engine Connecting Rod This notice is for: Dealer Principal General Manager Sales Managers Service Manager Parts Manager Service Advisor Warranty Administrator Technicians Date: October 21, 2022 Issue: Deviations in the mechanical production process of the connecting rods may have caused an increased particle occurrence in the engine oil circuit, which may lead to extensive wear and play and result in damage to the connecting rod bearings. A connecting rod bearing with continuously rising bearing play leads to excessive engine noise. If the excessive engine noise and engine warning light is ignored and the vehicle continues to be driven, this condition may result in engine failure, potentially causing a loss of motive power while driving, and in rare cases a loss of engine oil, which may pose a risk of a vehicle fire. Precautions: If the recall condition is present in the vehicle, the driver may notice excessive engine noise and the Malfunction Indicator Light (MIL) may illuminate in the instrument panel. If this happens, customers are advised to contact an authorized Audi dealer without delay to have the vehicle diagnosed/repaired. Repair: REPAIR AVAILABLE – October 21, 2022 – Inspect and, if necessary, replace the engine At this time, any vehicle needing an engine replacement will need to be grounded until engines become available. See the campaign circular for complete information. See ELSA/ServiceNet for complete repair & claiming instructions Check daily campaign open inventory report or OMD for affected vehicles in inventory Repair every affected inventory vehicle before delivery to consumers. Parts Department: Please refer to the campaign circular for further details. Affected Vehicles Country Beginning Model Year Ending Model Year Vehicle Vehicle Count USA 2021 2023 Q5 42,689 USA 2021 2023 Q5 SPORTBACK 5,964 CAN 2021 2023 Q5 7,030 CAN 2021 2023 Q5 SPORTBACK 1,372 *Counts reflect overall population; some vehicles may have already been repaired. Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source. Notes: Schedule owner repairs immediately Owner mailing – November 2022 IMPORTANT REMINDER: VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. -END OF MESSAGE
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AUDI DEALER COMMUNICATION Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to Audi Public Relations. Audi Customer Protection 13i5_DLRNOTICE_112022 IMPORTANT: Reminder – No part ordering at this time for Safety Recall 13i5 / Engine Connecting Rod This notice is for: Dealer Principal General Manager Sales Managers Service Manager Parts Manager Service Advisor Warranty Administrator Technicians Date: November 15, 2022 Summary: IMPORTANT! As a reminder, this safety recall is an inspection only at this time. Parts ordering is NOT permitted until the engine replacement instructions become available. We anticipate publishing a revision of the 13i5 Recall circular by the end of the month. Until then, dealers should NOT attempt any parts ordering under this recall. IMPORTANT REMINDER: VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. -END OF MESSAGE
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-753 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Volkswagen Group of America, Inc. Submission Date : FEB 20, 2023 NHTSA Recall No. : 22V-753 Manufacturer Recall No. : VW: 13i4, Audi: 13i5 Manufacturer Information : Manufacturer Name : Volkswagen Group of America, Inc. Address : 3800 Hamlin Road Auburn Hills MI 48326 Company phone : 1-800-893-5298 Population : Number of potentially involved : 74,071 Estimated percentage with defect : 1 % Vehicle Information : Vehicle 1 : 2021-2023 AUDI Q5 SPORTBACK Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by engine and vehicle manufacturing records. The recalled vehicles differ from vehicles that were not included in the recall because of deviations in connecting rod symmetry and cracking quality that may lead to contamination of the connecting rod bearings with particles. Estimated percentage of involved with defect: 1.5% Q5 SPORTBACK: count 6,377 Amended count 11/23/2022 2nd Amended count 02/20/2023 Production Dates : JUL 29, 2021 – OCT 10, 2022 VIN Range 1 : Begin : WA15AAFY6M2137390 End : WA15AAFY1P2042899 ✔ Not sequential Part 573 Safety Recall Report 22V-753 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 2 : 2021-2023 AUDI Q5 Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by engine and vehicle manufacturing records. The recalled vehicles differ from vehicles that were not included in the recall because of deviations in connecting rod symmetry and cracking quality that may lead to contamination of the connecting rod bearings with particles. Estimated percentage of involved with defect: 1.5% Q5: count 44, 724 Amended count 11/23/2022 Production Dates : JUL 29, 2021 – OCT 11, 2022 VIN Range 1 : Begin : WA1AAAFY4M2137385 End : WA1EAAFY3P2042886 ✔ Not sequential Vehicle 3 : 2022-2023 VOLKSWAGEN ATLAS FL Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by engine and vehicle manufacturing records. The recalled vehicles differ from vehicles that were not included in the recall because of deviations in connecting rod symmetry and cracking quality that may lead to contamination of the connecting rod bearings with particles. Estimated percentage of involved with defect: 1.5% ATLAS FL: count 16,135 Production Dates : SEP 09, 2021 – OCT 10, 2022 VIN Range 1 : Begin : 1V2KP2CAXNC500062 End : 1V2DP2CAXPC514703 ✔ Not sequential Vehicle 4 : 2022-2023 VOLKSWAGEN ATLAS CROSS SPORT Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by engine and vehicle manufacturing records. The recalled vehicles differ from vehicles that were not included in the recall because of deviations in connecting rod symmetry and cracking quality that may lead to contamination of the connecting rod bearings with particles. Estimated percentage of involved with defect: 1.5% ATLAS CROSS SPORT: count 9,279 Production Dates : SEP 02, 2021 – OCT 10, 2022 VIN Range 1 : Begin : 1V2DC2CA5NC200028 End : 1V2JC2CA3NC207286 ✔ Not sequential Part 573 Safety Recall Report 22V-753 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Defect : Description of the Defect : Deviations in the mechanical production process of the connecting rods may have caused an increased particle occurrence in the engine oil circuit, which may lead to extensive wear and play and result in damage to the connecting rod bearings. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A connecting rod bearing with continuously rising bearing play leads to excessive engine noise. If the excessive engine noise and engine warning light is ignored and the vehicle continues to be driven, this condition may result in engine failure, potentially causing a loss of motive power while driving, and in rare cases a loss of engine oil which may pose a risk of a vehicle fire. Description of the Cause : The deviations in the connecting rod manufacturing process may have led to a contamination of the connecting rod bearing with particles that may damage the connecting rod bearing and cause excessive connecting rod bearing play. Identification of Any Warning that can Occur : If this condition is present in the vehicle, the driver may notice excessive engine noise and the Malfunction Indicator Light (MIL) may illuminate in the instrument panel. Involved Components : Component Name 1 : Engine Component Description : Base Engine Component Part Number : VW: 06K.100.040.G Component Name 2 : Engine Component Description : Base Engine Component Part Number : Audi: 06N.100.013.C Supplier Identification : Component Manufacturer Name : Volkswagen de Mexico Address : Ave. Mineral de Valenciana Puerto Interior 611 Silao Foreign States 36275 Country : Mexico Part 573 Safety Recall Report 22V-753 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Chronology : Please refer to the supplemental chronology letter for complete details (for the original filing). Amended 11/23/2022 to include the following information: November 15, 2022: The Audi Q5 factory reports that due to an error in data processing there are additional vehicles potentially affected by this issue which were not reported/included initially. November 15 – November 21, 2022: Identification and verification of the additional VINs November 22, 2022: Final list of additionally affected VINs received. Description of Remedy : Description of Remedy Program : A test procedure is in development that will identify engines affected by this defect. If an affected engine is identified, the engine will be replaced. Volkswagen and Audi will not offer a reimbursement plan under this recall as all affected vehicles are still under warranty. How Remedy Component Differs from Recalled Component : The remedy components were produced after the final counter measure fixing the manufacturing deviations in the connecting rod production. Identify How/When Recall Condition was Corrected in Production : Amended 11/23/2022: All vehicles produced after October 11, 2022 have been produced with engines according to manufacturing specification. Recall Schedule : Description of Recall Schedule : Dealers/Owners: On or before December 06, 2022 Planned Dealer Notification Date : DEC 06, 2022 – DEC 06, 2022 Planned Owner Notification Date : DEC 06, 2022 – DEC 06, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-753 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Volkswagen Group of America, Inc. Submission Date : OCT 07, 2022 NHTSA Recall No. : 22V-753 Manufacturer Recall No. : VW: 13i4, Audi: 13i5 Manufacturer Information : Manufacturer Name : Volkswagen Group of America, Inc. Address : 3800 Hamlin Road Auburn Hills MI 48326 Company phone : 1-800-893-5298 Population : Number of potentially involved : NR Estimated percentage with defect : 1 % Vehicle Information : Vehicle 1 : 2021-2023 AUDI Q5 SPORTBACK Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by engine and vehicle manufacturing records. The recalled vehicles differ from vehicles that were not included in the recall because of deviations in connecting rod symmetry and cracking quality that may lead to contamination of the connecting rod bearings with particles. Estimated percentage of involved with defect: 1.5% As of the date of this filing, October 07, 2022, the VIN ranges, production dates and counts are TBD. A placeholder production date of 01/01/2022 is used temporarily, until the final data can be provided. Q5 SPORTBACK: count TBD Production Dates : JAN 01, 2022 – JAN 01, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-753 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 2 : 2021-2023 AUDI Q5 Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by engine and vehicle manufacturing records. The recalled vehicles differ from vehicles that were not included in the recall because of deviations in connecting rod symmetry and cracking quality that may lead to contamination of the connecting rod bearings with particles. Estimated percentage of involved with defect: 1.5% As of the date of this filing, October 07, 2022, the VIN ranges, production dates and counts are TBD. A placeholder production date of 01/01/2022 is used temporarily, until the final data can be provided. Q5: count TBD Production Dates : JAN 01, 2022 – JAN 01, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 3 : 2022-2023 VOLKSWAGEN ATLAS FL Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by engine and vehicle manufacturing records. The recalled vehicles differ from vehicles that were not included in the recall because of deviations in connecting rod symmetry and cracking quality that may lead to contamination of the connecting rod bearings with particles. Estimated percentage of involved with defect: 1.5% As of the date of this filing, October 07, 2022, the VIN ranges, production dates and counts are TBD. A placeholder production date of 01/01/2022 is used temporarily, until the final data can be provided. ATLAS FL: count TBD Production Dates : JAN 01, 2022 – JAN 01, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-753 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 4 : 2022-2023 VOLKSWAGEN ATLAS CROSS SPORT Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by engine and vehicle manufacturing records. The recalled vehicles differ from vehicles that were not included in the recall because of deviations in connecting rod symmetry and cracking quality that may lead to contamination of the connecting rod bearings with particles. Estimated percentage of involved with defect: 1.5% As of the date of this filing, October 07, 2022, the VIN ranges, production dates and counts are TBD. A placeholder production date of 01/01/2022 is used temporarily, until the final data can be provided. ATLAS CROSS SPORT: count TBD Production Dates : JAN 01, 2022 – JAN 01, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Deviations in the mechanical production process of the connecting rods may have caused an increased particle occurrence in the engine oil circuit, which may lead to extensive wear and play and result in damage to the connecting rod bearings. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A connecting rod bearing with continuously rising bearing play leads to excessive engine noise. If the excessive engine noise and engine warning light is ignored and the vehicle continues to be driven, this condition may result in engine failure, potentially causing a loss of motive power while driving, and in rare cases a loss of engine oil which may pose a risk of a vehicle fire. Description of the Cause : The deviations in the connecting rod manufacturing process may have led to a contamination of the connecting rod bearing with particles that may damage the connecting rod bearing and cause excessive connecting rod bearing play. Identification of Any Warning that can Occur : If this condition is present in the vehicle, the driver may notice excessive engine noise and the Malfunction Indicator Light (MIL) may illuminate in the instrument panel. Involved Components : Part 573 Safety Recall Report 22V-753 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Engine Component Description : Base Engine Component Part Number : VW: 06K.100.040.G Component Name 2 : Engine Component Description : Base Engine Component Part Number : Audi: 06N.100.013.C Supplier Identification : Component Manufacturer Name : Volkswagen de Mexico Address : Ave. Mineral de Valenciana Puerto Interior 611 Silao Foreign States 36275 Country : Mexico Chronology : Please refer to the supplemental chronology letter for complete details. Description of Remedy : Description of Remedy Program : A test procedure is in development that will identify engines affected by this defect. If an affected engine is identified, the engine will be replaced. Volkswagen and Audi will not offer a reimbursement plan under this recall as all affected vehicles are still under warranty. How Remedy Component Differs from Recalled Component : The remedy components were produced after the final counter measure fixing the manufacturing deviations in the connecting rod production. Identify How/When Recall Condition was Corrected in Production : All vehicles produced after October 06, 2022 have been produced with engines according to manufacturing specification. Recall Schedule : Description of Recall Schedule : Dealers/Owners: On or before December 06, 2022 Planned Dealer Notification Date : DEC 06, 2022 – DEC 06, 2022 Part 573 Safety Recall Report 22V-753 Page 5 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Owner Notification Date : DEC 06, 2022 – DEC 06, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-753 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Volkswagen Group of America, Inc. Submission Date : OCT 13, 2022 NHTSA Recall No. : 22V-753 Manufacturer Recall No. : VW: 13i4, Audi: 13i5 Manufacturer Information : Manufacturer Name : Volkswagen Group of America, Inc. Address : 3800 Hamlin Road Auburn Hills MI 48326 Company phone : 1-800-893-5298 Population : Number of potentially involved : 74,067 Estimated percentage with defect : 1 % Vehicle Information : Vehicle 1 : 2021-2023 AUDI Q5 SPORTBACK Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by engine and vehicle manufacturing records. The recalled vehicles differ from vehicles that were not included in the recall because of deviations in connecting rod symmetry and cracking quality that may lead to contamination of the connecting rod bearings with particles. Estimated percentage of involved with defect: 1.5% Q5 SPORTBACK: count 5,964 Production Dates : JUL 29, 2021 – OCT 10, 2022 VIN Range 1 : Begin : WA15AAFY6M2137390 End : WA15AAFY1P2042899 ✔ Not sequential Vehicle 2 : 2021-2023 AUDI Q5 Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by engine and vehicle manufacturing records. The recalled vehicles differ from vehicles that were not included in the recall because of deviations in connecting rod symmetry and cracking quality that may lead to contamination of the connecting rod bearings with particles. Estimated percentage of involved with defect: 1.5% Q5: count 42,689 Production Dates : JUL 29, 2021 – OCT 11, 2022 VIN Range 1 : Begin : WA1AAAFY4M2137385 End : WA1EAAFY3P2042886 ✔ Not sequential Part 573 Safety Recall Report 22V-753 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 3 : 2022-2023 VOLKSWAGEN ATLAS FL Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by engine and vehicle manufacturing records. The recalled vehicles differ from vehicles that were not included in the recall because of deviations in connecting rod symmetry and cracking quality that may lead to contamination of the connecting rod bearings with particles. Estimated percentage of involved with defect: 1.5% ATLAS FL: count 16,135 Production Dates : SEP 09, 2021 – OCT 10, 2022 VIN Range 1 : Begin : 1V2KP2CAXNC500062 End : 1V2DP2CAXPC514703 ✔ Not sequential Vehicle 4 : 2022-2023 VOLKSWAGEN ATLAS CROSS SPORT Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by engine and vehicle manufacturing records. The recalled vehicles differ from vehicles that were not included in the recall because of deviations in connecting rod symmetry and cracking quality that may lead to contamination of the connecting rod bearings with particles. Estimated percentage of involved with defect: 1.5% ATLAS CROSS SPORT: count 9,279 Production Dates : SEP 02, 2021 – OCT 10, 2022 VIN Range 1 : Begin : 1V2DC2CA5NC200028 End : 1V2JC2CA3NC207286 ✔ Not sequential Description of Defect : Description of the Defect : Deviations in the mechanical production process of the connecting rods may have caused an increased particle occurrence in the engine oil circuit, which may lead to extensive wear and play and result in damage to the connecting rod bearings. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A connecting rod bearing with continuously rising bearing play leads to excessive engine noise. If the excessive engine noise and engine warning light is ignored and the vehicle continues to be driven, this condition may result in engine failure, potentially causing a loss of motive power while driving, and in rare cases a loss of engine oil which may pose a risk of a vehicle fire. Part 573 Safety Recall Report 22V-753 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of the Cause : The deviations in the connecting rod manufacturing process may have led to a contamination of the connecting rod bearing with particles that may damage the connecting rod bearing and cause excessive connecting rod bearing play. Identification of Any Warning that can Occur : If this condition is present in the vehicle, the driver may notice excessive engine noise and the Malfunction Indicator Light (MIL) may illuminate in the instrument panel. Involved Components : Component Name 1 : Engine Component Description : Base Engine Component Part Number : VW: 06K.100.040.G Component Name 2 : Engine Component Description : Base Engine Component Part Number : Audi: 06N.100.013.C Supplier Identification : Component Manufacturer Name : Volkswagen de Mexico Address : Ave. Mineral de Valenciana Puerto Interior 611 Silao Foreign States 36275 Country : Mexico Chronology : Please refer to the supplemental chronology letter for complete details. Part 573 Safety Recall Report 22V-753 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : A test procedure is in development that will identify engines affected by this defect. If an affected engine is identified, the engine will be replaced. Volkswagen and Audi will not offer a reimbursement plan under this recall as all affected vehicles are still under warranty. How Remedy Component Differs from Recalled Component : The remedy components were produced after the final counter measure fixing the manufacturing deviations in the connecting rod production. Identify How/When Recall Condition was Corrected in Production : All vehicles produced after October 06, 2022 have been produced with engines according to manufacturing specification. Recall Schedule : Description of Recall Schedule : Dealers/Owners: On or before December 06, 2022 Planned Dealer Notification Date : DEC 06, 2022 – DEC 06, 2022 Planned Owner Notification Date : DEC 06, 2022 – DEC 06, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-753 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Volkswagen Group of America, Inc. Submission Date : NOV 23, 2022 NHTSA Recall No. : 22V-753 Manufacturer Recall No. : VW: 13i4, Audi: 13i5 Manufacturer Information : Manufacturer Name : Volkswagen Group of America, Inc. Address : 3800 Hamlin Road Auburn Hills MI 48326 Company phone : 1-800-893-5298 Population : Number of potentially involved : 74,067 Estimated percentage with defect : 1 % Vehicle Information : Vehicle 1 : 2021-2023 AUDI Q5 SPORTBACK Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by engine and vehicle manufacturing records. The recalled vehicles differ from vehicles that were not included in the recall because of deviations in connecting rod symmetry and cracking quality that may lead to contamination of the connecting rod bearings with particles. Estimated percentage of involved with defect: 1.5% Q5 SPORTBACK: count 6,373 Amended count 11/23/2022 Production Dates : JUL 29, 2021 – OCT 10, 2022 VIN Range 1 : Begin : WA15AAFY6M2137390 End : WA15AAFY1P2042899 ✔ Not sequential Part 573 Safety Recall Report 22V-753 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 2 : 2022-2023 VOLKSWAGEN ATLAS CROSS SPORT Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by engine and vehicle manufacturing records. The recalled vehicles differ from vehicles that were not included in the recall because of deviations in connecting rod symmetry and cracking quality that may lead to contamination of the connecting rod bearings with particles. Estimated percentage of involved with defect: 1.5% ATLAS CROSS SPORT: count 9,279 Production Dates : SEP 02, 2021 – OCT 10, 2022 VIN Range 1 : Begin : 1V2DC2CA5NC200028 End : 1V2JC2CA3NC207286 ✔ Not sequential Vehicle 3 : 2022-2023 VOLKSWAGEN ATLAS FL Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by engine and vehicle manufacturing records. The recalled vehicles differ from vehicles that were not included in the recall because of deviations in connecting rod symmetry and cracking quality that may lead to contamination of the connecting rod bearings with particles. Estimated percentage of involved with defect: 1.5% ATLAS FL: count 16,135 Production Dates : SEP 09, 2021 – OCT 10, 2022 VIN Range 1 : Begin : 1V2KP2CAXNC500062 End : 1V2DP2CAXPC514703 ✔ Not sequential Vehicle 4 : 2021-2023 AUDI Q5 Vehicle Type : Body Style : Power Train : NR Descriptive Information : The recall population was determined by engine and vehicle manufacturing records. The recalled vehicles differ from vehicles that were not included in the recall because of deviations in connecting rod symmetry and cracking quality that may lead to contamination of the connecting rod bearings with particles. Estimated percentage of involved with defect: 1.5% Q5: count 44, 724 Amended count 11/23/2022 Production Dates : JUL 29, 2021 – OCT 11, 2022 VIN Range 1 : Begin : WA1AAAFY4M2137385 End : WA1EAAFY3P2042886 ✔ Not sequential Part 573 Safety Recall Report 22V-753 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Defect : Description of the Defect : Deviations in the mechanical production process of the connecting rods may have caused an increased particle occurrence in the engine oil circuit, which may lead to extensive wear and play and result in damage to the connecting rod bearings. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A connecting rod bearing with continuously rising bearing play leads to excessive engine noise. If the excessive engine noise and engine warning light is ignored and the vehicle continues to be driven, this condition may result in engine failure, potentially causing a loss of motive power while driving, and in rare cases a loss of engine oil which may pose a risk of a vehicle fire. Description of the Cause : The deviations in the connecting rod manufacturing process may have led to a contamination of the connecting rod bearing with particles that may damage the connecting rod bearing and cause excessive connecting rod bearing play. Identification of Any Warning that can Occur : If this condition is present in the vehicle, the driver may notice excessive engine noise and the Malfunction Indicator Light (MIL) may illuminate in the instrument panel. Involved Components : Component Name 1 : Engine Component Description : Base Engine Component Part Number : VW: 06K.100.040.G Component Name 2 : Engine Component Description : Base Engine Component Part Number : Audi: 06N.100.013.C Supplier Identification : Component Manufacturer Name : Volkswagen de Mexico Address : Ave. Mineral de Valenciana Puerto Interior 611 Silao Foreign States 36275 Country : Mexico Part 573 Safety Recall Report 22V-753 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Chronology : Please refer to the supplemental chronology letter for complete details (for the original filing). Amended 11/23/2022 to include the following information: November 15, 2022: The Audi Q5 factory reports that due to an error in data processing there are additional vehicles potentially affected by this issue which were not reported/included initially. November 15 – November 21, 2022: Identification and verification of the additional VINs November 22, 2022: Final list of additionally affected VINs received. Description of Remedy : Description of Remedy Program : A test procedure is in development that will identify engines affected by this defect. If an affected engine is identified, the engine will be replaced. Volkswagen and Audi will not offer a reimbursement plan under this recall as all affected vehicles are still under warranty. How Remedy Component Differs from Recalled Component : The remedy components were produced after the final counter measure fixing the manufacturing deviations in the connecting rod production. Identify How/When Recall Condition was Corrected in Production : Amended 11/23/2022: All vehicles produced after October 11, 2022 have been produced with engines according to manufacturing specification. Recall Schedule : Description of Recall Schedule : Dealers/Owners: On or before December 06, 2022 Planned Dealer Notification Date : DEC 06, 2022 – DEC 06, 2022 Planned Owner Notification Date : DEC 06, 2022 – DEC 06, 2022 * NR – Not Reported
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