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NHTSA ID Number: 10161605
Manufacturer Communication Number: A3419412050215_5
Summary
This bulletin contains repair instructions for when an oil leak is present around the ATF sump. 2018 A5 Sportback
8 Affected Products
Vehicles
MAKE | MODEL | YEAR |
AUDI | A4 | 2017 |
AUDI | A5 | 2017-2018 |
AUDI | A5 CABRIOLET | 2018 |
AUDI | A6 | 2016-2017 |
AUDI | ALLROAD | 2017 |
AUDI | Q5 | 2018 |
Customer statement:
- Oil leaking from the vehicle.
Workshop findings:
- Oil leak found in the ATF sump area.
SEOCONTENT-START
Page 1 of 8
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
34 Oil leak from the ATF sump area
34 19 41 2050215/5 June 13, 2019. Supersedes Technical Service Bulletin Group 34 number 19-40 dated April 2, 2019 for reasons listed below.
Model(s)
Year
VIN Range
Vehicle-Specific Equipment
A4, A4 allroad
2017
N000001 – N044921
Or
A000001 – A089798
0CK, 0CL, and 0CJ Transmissions
A5
2017
All
0CK, 0CL, and 0CJ Transmissions
A5, A5 Cabriolet, and A5 Sportback
2018
000001 – 005035
0CK, 0CL, and 0CJ Transmissions
A6
2016
All
0CK, 0CL, and 0CJ Transmissions
A6
2017
000001 – 062073
0CK, 0CL, and 0CJ Transmissions
Q5
2018
000001 – 004987
0CK, 0CL, and 0CJ Transmissions
Condition
REVISION HISTORY
Revision
Date
Purpose
5
–
Revised Service (Gasket for the oil pan added, ATF sump replacement removed)
Revised Required Parts and Tools (Updated part required)
4
04/02/2019
Revised Warranty (Updated Labor Operations)
3
07/10/2018
Revised header data (Added models)
Customer statement:
Oil leaking from the vehicle.
Workshop findings:
Oil leak found in the ATF sump area.
Technical Background
Not applicable.
Page 2 of 8
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Production Solution
Improved assembly procedure.
Service
If the reported oil leak appears to be from the ATF sump area proceed with diagnosis and repair as follows:
1.
Take photos of the actual condition and attach to the Repair Order.
2.
Retighten the ATF sump bolts with a torque of 5 Nm. Make sure to follow the correct tightening sequence (Figure 1).
Figure 1. Tightening sequence.
3.
Clean the sump and transmission thoroughly with brake clean and make sure the transmission and sump are dry before proceeding.
Page 3 of 8
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
4.
Apply oil leak detection spray (Part # G 001 900 A1 or a locally available talcum-based oil leak detection spray equivalent) to the sealing area of the sump, ATF cooler, drain plug, and the case half seam (Figure 2).
Figure 2: Transmission with oil leak detection spray applied.
5.
Test drive the vehicle and reassess the oil leak after the test drive.
6.
If there is no further leaking the condition is repaired. Use Claim Warranty Table 1 for this repair.
Page 4 of 8
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Tip: If there are drips after the test drive as shown (Figure 3) you should be able to determine if the leak is from the ATF sump gasket or if the leak is from elsewhere. Make sure to check for leaks above the sump gasket. Check the seam of the transmission case split and the weep hole of the double seal (Figure 4). Both of these leaks can be confused for an ATF sump gasket leak.
Figure 3. Oil leak.
Page 5 of 8
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Figure 4. Double seal weep hole location.
Tip: If the ATF sump gasket has been diagnosed to be leaking after all the above checks, replace the ATF sump gasket according to the Repair Manual and recheck for leaks. Use Warranty Table 2 if the ATF sump gasket is replaced. If the repair manual is followed using the special tools, the required wheel alignment should not be necessary.
Note:
If the oil leak is not from the ATF sump gasket please open an Audi Technical Assistance contact with the pictures of the leak attached to the ticket and contact Audi Technical Assistance for repair authorization.
Page 6 of 8
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Warranty
Warranty Table 1 (Retightening bolts repaired oil leak)
Claim Type:
110 up to 48 Months/50,000 Miles.
G10 for CPO Covered Vehicles – Verify Owner.
If the vehicle is outside any warranty, this Technical Service Bulletin is informational only.
Service Number:
3756
Damage Code:
0050
Labor Operations:
Noise dampening pan remove + reinstall
1082 9999
50 TU
Retighten Mechatronics Cover Bolts
3460 1399
10 TU
Clean gearbox and apply talcum spray
3435 2999
30 TU
Check gearbox housing for leaks (incl. photos)
3435 0199
40 TU
Diagnostic Time:
GFF
0150 0000
Time stated on diagnostic protocol (Max 40 TU)
Road test prior to service the procedure
0121 0002
10 TU
Road test after service the procedure
0121 0004
10 TU
Claim Comment:
As per TSB #2050215/5
All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures Manual. Claims are subject to review or audit by Audi Warranty.
Warranty Table 2 (ATF Sump Gasket replacement repaired oil leak)
Claim Type:
110 up to 48 Months/50,000 Miles.
G10 for CPO Covered Vehicles – Verify Owner.
If the vehicle is outside any warranty, this Technical Service Bulletin is informational only.
Service Number:
3460
Damage Code:
0010
Page 7 of 8
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Labor Operations:
All Models:
Noise dampening pan remove + reinstall
1082 9999
50 TU
Retighten Mechatronics Cover Bolts
3460 1399
10 TU
Clean gearbox and apply talcum spray
3435 2999
30 TU
Check gearbox housing for leaks (incl. photos)
3435 0199
40 TU
A4, A5, and Q5:
Remove and install the mechatronic unit cover (Replace Gasket)
3460 1900
See SRT
A6:
Remove and install mechatronic unit cover (Replace Gasket)
3460 1903
See SRT
Diagnostic Time:
GFF
0150 0000
Time stated on diagnostic protocol (Max 40 TU)
Road test prior to the service procedure
0121 0002
10 TU
Road test after the service procedure
0121 0004
10 TU
Claim Comment:
As per TSB #2050215/5
All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures Manual. Claims are subject to review or audit by Audi Warranty.
Required Parts and Tools
Special Tools for Mechatronics Cover Replacement:
Tool Number
Tool Description
T10552
Rear Axle Support
Page 8 of 8
© 2019 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of
America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted
in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
T40043
Ball Joint Puller
T40335
Strut
T40334
Locating Pin
T40386
Mount
VAS6931
Engine and Gearbox Jack or equivalent
VAG1331
Torque Wrench 1331 5-50Nm or equivalent
Always check with your Parts Department and/or ETKA for the latest information and parts bulletins.
Part Number
Part Description
Quantity
G001900A1
Oil leak detection spray (or equivalent)
Shop Supply
G055529A2
Dual Clutch Gearbox Oil (ATF)
3.5 max
See ETKA
Fasteners, Bolts, Nuts, and Screws as needed per the Repair Manual
See ETKA/ELSA
Parts below are only used if the Transmission Oil Sump requires replacement:
Part Number
Part Description
Quantity
0CK321371
Gasket for the oil pan
01 (If needed)
0CK325107F
Tube
01
Additional Information
All parts and service references provided in this TSB (2050215) are subject to change and/or removal.
©2019 Audi of America, Inc. All rights reserved. The information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites without the prior expressed written permission of the publisher.
SEOCONTENT-END
2050215/5
June 13, 2019
https://www.nhtsa.gov/recalls?nhtsaId=10161605
https://static.nhtsa.gov/odi/tsbs/2019/MC-10161605-0001.pdf
- SUITABLE FOR USE IN 95% of ATF VEHICLES in operation with US registered light duty applications.
- HIGH PERFORMANCE CONDITIONING AGENTS prolong seal elasticity to prevent leaks
- IMPROVE DURABILITY & TRANSMISSION LIFE with anti-wear technology to avoid costly repairs, Superior anti-shudder performance
- ENHANCED HIGH & LOW TEMP PERFORMANCE supports transmission fluid in all weather situations
- FULL SYNTHETIC FORMULA protects against engine breakdown better than conventional fluids
- Main Usage: As a connector for car oil pan ATF filling tool;
- Compatibility: for VW transmission DSG, Thread M24 x 1.5;
- Material: Aluminum alloy with anodized, Silica gel;
- Fitment: For VW DSG trans Beetle/CC/Eos/Golf Alltrack/GTI/Golf R/Jetta/Passat/R32 2004-2020 some models, and for Audi DSG trans A3/S3/TT/TT Quattro 2004-2019 some models. For details, please refer to the description below;
- Specifications: Please refer to the picture of the upper left corner for detail size.
- Main Usage: As a connector for car oil pan ATF filling tool;
- Compatibility: for VW and for Mini Cooper transmission AISIN 09G, Thread M10 x 1.0;
- Material: Aluminium Alloy, Surface anodized;
- Fitment: for VW Golf 2.5L 2004-2014, Jetta 2.0L/2.5L 2005-2014, Beetle 2.5L 1998-2014, Passat 2.5L/3.6L 2005-2015, for MINI Cooper 1.6L (6 Speed trans GA6F21WA/TF60-SN) 2007-2016. For details, please refer to the description below;
- Specifications: Black, Please refer to the picture of the upper left corner for detail size.
- Trusted formulations that surpass all major Dual Clutch (DCT) OEM requirements; compatible with all DCT transmissions including the German DSG for VW/Audi, Mercedes Benz, Porsche, BMW; exceeds requirements for and is compatible with very advanced Ferrari, Bugatti transmissions
- Specifically formulated for and compatible with use in the DPS6 power shift twin dry-clutch transmission requiring Ford WSS-M2C200-D2/ XT-11-QDC specifications; Ford BMW, Audi/VW DSG, Mercedes Benz, and many others
- Exceptional gear grip and frictional stability; optimal frictional coefficient and fluidity for super-fast, flawless shifting; exceptionally low gear wear and improved transmission performance across the board
- Extremely long fluid life (300,000 miles or more) and qualifies for lifetime fill unless otherwise specified by OEM
- Flawless shifting characteristics and zero slippage; total compatibility with all types of seal materials; remains fluid down to -60F temperatures
- Formulated with full-synthetic base stocks and advanced additive technology to meet the challenging demands of automatic transmissions.
- Enhanced anti-shudder protection for smooth shifting and maximum power transfer
- Developed with anti-wear technology to help improve transmission durability
- Engineered with a proprietary blend of base oils and advanced additives to provide better oil flow at low temperatures and greater film protection at higher temperatures
- Free to Use: The sealed body and pump design create a pressurized filling system for fast and safe fluid delivery. ATF fluid pump tool transfers 70ml per stroke, holds up to 7.5L oil to meet multiple refueling needs at once. This manual transmission fluid pump tool can be used anywhere you need especially outdoors, no place limitation or reliance on air compressors. For engine oil, gearbox oil, lubricating oil, power steering fluid, brake fluid, etc.
- Portable & Removable: Manual transmission oil change pump is composed of pump body, press handle and round base, convenient for easy carry and quick organization. Ball shape protects container from deformation. Lever adopts ergonomic design for untiring labor-saving grip and has blue soft pads wrapped for added friction and anti-slip use. Built-in transparent delivery hose came with quick coupler to get connected easily and adjustable shut-off valve allowing On / Off 90 degree rotation.
- One-man Manual Operation: Transmission fluid transfer pump features long-lasting leakproof sealing performance, offering you a smoother, easier hand operated pumping action. Efficient and cost-effective; Reusable and reliable. Unscrew the drain plug to let waste oil out(Best to prepare a recycling container in advance) and refill transmission fluid fill pump, continuously press the lever to transfer oil into the ATF system after connection. No leaks or splashes.
- ATF Adapters: There are 15 specific ATF adapters included in this ATF fluid pump kit, work as connectors for car oil pan ATF filling tool and perform transmission fluid refill service for the ATF filler system. Multiple adapters constructed from hardened steel for maximum strength and longevity. Black electrophoretic finish for rust and corrosion resistance. Kit is suitable for Ford, BMW, Nissan, VW, Audi, Toyota, Volvo, Porsche, Benz, Hyundai, Infiniti, Lexus and etc.
- Thoughtful Service: We are always trying hard as we can to provide customers with better quality products and services. Help you to complete the satisfactory shopping experience and tool selection. The item will be packed well to prevent the breakage along the way. If you have any questions, please feel free to contact us. Goods purchased in this store is refundable within 30 days as long as it's intact, and we provide 12-month after-sales quality support.
- 【Compatibility】Transmission fluid ATF fill adapter Compatible with Volkswagen Audi CVT, replacement part number: VAS5162-1, thread: M22 x 1.5.
- 【Function】Transmission fluid fill adapter is used as the connector for the ATF filling tool of the automobile oil pan. For use with ATF filling systems.
- 【Easy Installation】Screws the transmission filler tool into the oil drain plug hole, just push the hose to the end to pump the transmission oil in. No quick release is required, the engine should be running while the transmission fluid is being filled
- 【Premium Quality】 This the automatic transmission service fluid oil filling filler adapter is mainly made of high quality aluminium alloy and is 100% brand new, never used or installed. The materials used are not prone to rust or oil corrosion. The threads fit the transmission drain perfectly without any leaks.
- 【Warranty Service】We provide 1 year warranty. If you have any questions, please feel free to contact us, we will reply within 24 hours.
- [HIGH QUALITY]: TOP quality oil filler adapter, constructed of hard steel for long lasting durability and reliability. Direct replacement for a proper fit and easy installation, meets or exceeds OEM standards, 100% tested before shipping.
- [REFERENCE PART NUMBER] VAS6262-1 VAS6262-2 VAG1924/1 VAS5162-1 722.9.
- [FITMENT] These filler filling transmission adapter replacement for VW Audi 09G 01J 722.9 CVT DSG ATF Benz 722.9.
- [PACKAGE INCLUDES] 5Pcs Transmission Fluid Oil Filler Adapter kit (1Pc* Hook Tube + 1 Pc 09G Transmission Adapter + 1Pc 01J CVT Adapter +1Pc 722.9 Adapter + 1PC DSG Transmission Adapter).
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- 5PCS ATF Adaptor Set Automatic Transmission Fluid Oil Filling Filler Adapter Replacement Tool Compatible with VW Audi 09G 01J 722.9 CVT DSG ATF Benz 722.9
- The transmission oil fill adapter kit is used to connect the automobile oil pan & the ATF filling tool, and is used in conjunction with the ATF filling system.
- [REFERENCE PART NUMBER] VAS6262-1 VAS6262-2 VAG1924/1 VAS5162-1 722.9.
- ATF104 VAG1924 For VW AUDI PORSCHE
- ATF105 VAS6262-2 For VW AUDI MINI COOPER. Size:M10X1.0
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