“This site contains affiliate links for which OEMDTC may be compensated” |
June 10, 2019 NHTSA CAMPAIGN NUMBER: 19V434000
High-Voltage Battery May Short-Circuit
Moisture in the high-voltage system can cause a short-circuit, increasing the risk of fire. If warning lights appear along with the message “Electrical system: fault,” immediately stop driving the vehicle, park outdoors away from structures, and do not charge the vehicle. Owners should contact Audi Roadside Assistance at 1-800-411-9988 to have the vehicle towed.
NHTSA Campaign Number: 19V434
Manufacturer Volkswagen Group of America, Inc.
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 1,646
Summary
Volkswagen Group of America, Inc. (Audi) is recalling certain 2019 Audi e-tron vehicles. Moisture can enter the high-voltage battery system through a faulty seal on the charging socket.
Remedy
Audi will notify owners, and dealers will install a new seal and, as necessary, replace the affected system components, free of charge. The recall began September 6, 2019. Owners may contact Audi’s customer service at 1-800-253-2834. Audi’s number for this recall is 93E8.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Check if your Audi has a Recall
Safety Recall
Code: 93E8
Subject | High Voltage Battery Charging Socket | ||||||||||||||||||||||||
Release Date | August 28, 2019 | ||||||||||||||||||||||||
Affected Vehicles |
Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action. Elsa is the only valid campaign inquiry & verification source.
|
||||||||||||||||||||||||
Problem Description | A potentially faulty seal may allow moisture to enter the high-voltage (HV) battery through the wiring between the HV battery charging socket and the high-voltage electronics. If this happens, the instrument cluster will display the message “Electrical system: fault.” and a warning will appear in the instrument panel. If moisture enters the high-voltage battery, there is a risk of a short circuit leading to a fire in the high-voltage system. | ||||||||||||||||||||||||
Corrective Action | A robustness package will be installed on the affected vehicles to seal the wiring harness for the charging socket. | ||||||||||||||||||||||||
Precautions | Should either of the following warning lamps appear along with the message “Electrical system: fault”, immediately stop, park the vehicle outdoors and do not charge it.
Contact Audi Roadside Assistance at 800-411-9988 to make arrangements to have the vehicle towed to an authorized dealer for inspection/service without delay. Dealers that receive customer vehicles where the message/lights have appeared should keep them in a secure, outdoor area until the recall repair has been performed. These vehicles must also be covered to protect the charging socket from moisture/rain. |
||||||||||||||||||||||||
Parts Information |
Repair Projection Tool (right click to open): |
||||||||||||||||||||||||
Code Visibility | Since June 07, 2019, affected vehicles were listed on the Inventory Vehicle Open Campaign
Action report under My Dealership Reports (found on www.accessaudi.com & OMD Web). A list was not posted for dealers who did not have any affected vehicles. Since June 07, 2019, this campaign code showed open on affected vehicles in Elsa. Since June 07, 2019, affected vehicles were identified with this campaign code in the VIN Lookup tool at www.audiusa.com and on the NHTSA VIN lookup tool at www.safercar.gov. |
||||||||||||||||||||||||
Owner Notification | Owner notification will take place in September 2019. Owner letter examples are included in this bulletin for your reference. | ||||||||||||||||||||||||
Additional Information | Please alert everyone in your dealership about this action, including Sales, Service, Parts and Accounting personnel. Contact Warranty if you have any questions.
IMPORTANT REMINDER ON VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. Dealers must ensure that every affected inventory vehicle has this campaign completed before delivery to consumers. |
||||||||||||||||||||||||
Claim Entry Instructions
The labor times listed here may differ from the labor operations and labor times listed in ELSA. After campaign has been completed, enter claim as soon as possible to help prevent work from being duplicated elsewhere. Attach the Elsa screen print showing action open on the day of repair to the repair order. If customer refused campaign work:
|
|||||||||||||||||||||||||
Service Number | 93E8 | ||||||||||||||||||||||||
Damage Code | 0099 | ||||||||||||||||||||||||
Parts Vendor Code | 002 | ||||||||||||||||||||||||
Claim Type | Sold vehicle: 7 10
Unsold vehicle: 7 90 |
||||||||||||||||||||||||
Causal Indicator | Mark service kit as causal part* | ||||||||||||||||||||||||
Vehicle Wash/Loaner | Do not claim wash/loaner under this action | ||||||||||||||||||||||||
Criteria I.D. | 01 | ||||||||||||||||||||||||
Inspect high-voltage charging cable and install service kit
-AND- Connect battery charger
-AND- Perform de-energization and re-energization test plans
|
Customer Letter Example (USA)
NHTSA: 19V434
Subject: Safety Recall 93E8 – High-Voltage (HV) Battery Charging Socket 2019 Model Year Audi e-Tron
Dear Audi Owner,
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Audi has decided that a defect, which relates to motor vehicle safety, exists in certain 2019 model year Audi e-Tron vehicles. Our records show that you are the owner of a vehicle affected by this action.
What is the issue? | A potentially faulty seal may allow moisture to enter the high-voltage (HV) battery through the wiring between the HV battery charging socket and the high-voltage electronics. If this happens, the instrument cluster will display the message “Electrical system: fault.” and a warning will appear in the instrument panel. If moisture enters the high-voltage battery, there is a risk of a short circuit leading to a fire in the high-voltage system. |
What will we do? | To correct this defect, your authorized Audi dealer will install a robustness package to seal the wiring harness for the charging socket. This work will take a few hours to complete and will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule.
Your dealer will need to keep the vehicle for 24 hours after this repair has been performed. This will help ensure that the adhesive used during the repair cures properly. |
What should you do? | Please contact your authorized Audi dealer without delay to schedule this recall repair. For your convenience, you can also visit www.audiusa.com and click on the “Find a Dealer” link to locate a dealer near you and schedule this service. |
Precautions you should take | Should either of the following warning lights appear along with the message “Electrical system: fault”, immediately stop, park the vehicle outdoors and do not charge it. Contact Audi Roadside Assistance at 800-411-9988 to make arrangements to have the vehicle towed to an authorized dealer for inspection/service without delay. Towing will be FREE of charge. |
Lease vehicles and address changes | If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this letter immediately via first-class mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records. |
Can we assist you further? | If your authorized Audi dealer fails or is unable to complete this work free of charge within a reasonable time, please contact Audi Customer Experience at 1-800-253-2834 or via our “Contact Us” page at www.audiusa.com. |
Checking your vehicle To check your vehicle’s eligibility for repair under this or any other recall/service campaign, for open Recalls and please visit the Recall/Service Campaign Lookup tool at www.audiusa.com and enter your Service Campaigns Vehicle Identification Number (VIN).
If you still cannot obtain satisfaction, you may file a complaint with: The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1888-327-4236 (TTY: 1-800-424-9153); or go to https://www.safercar.gov.
We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle.
Sincerely,
Audi Customer Protection
Frequently Asked Questions (FAQ)
ACTION SUMMARY
Campaign | SAFETY RECALL 93E8 |
Action Status | REPAIR NOT YET AVAILABLE
All affected units in dealer inventory are under stop-sale until repaired Check your daily campaign open inventory report or OMD for affected vehicles in inventory affected by this recall and stop-sale. Keep ALL affected vehicles in a secure area where they cannot be made available for sale, lease, trade or demo use until the recall repair has been performed. |
Market(s) | USA |
Affected Vehicles | Certain 2019 MY Audi e-tron |
Problem Description | A potentially faulty seal may allow moisture to enter the high-voltage (HV) battery through the wiring between the HV battery charging socket and the high-voltage electronics. If this happens, the instrument cluster will display the message “Electrical system: fault.” and a warning will appear in the instrument panel. If moisture enters the high-voltage battery, there is a risk of a short circuit leading to a fire in the high-voltage system. |
Precautions | Please note! Should either of the following warning lights appear along with the message “Electrical system: fault”, immediately stop, park the vehicle outdoors and do not charge it. Contact Audi Roadside Assistance at 800411-9988 to make arrangements to have the vehicle towed to an authorized dealer for inspection/service without delay. Towing will be FREE of charge.
Dealers that receive customer vehicles where the message/lights have appeared should keep them in a secure, outdoor area until the recall repair has been performed. These vehicles must also be covered to protect the charging socket from moisture/rain. |
IMPORTANT REMINDER ON VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS | |
New Vehicles in Dealer Inventory: It is a violation of Federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety.Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. | |
VIN Lookup Visibility – NHTSA safercar.gov and audiusa.com: On or about June 07, 2019, the campaign code will appear for affected vehicles in the VIN lookup tool(s). Customers can check a vehicle’s eligibility for repair under this or any other recall/service campaign by clicking on the Look Up Recalls link at www.audiusa.com and entering the Vehicle Identification Number (VIN). |
What is the status of this recall repair?
The recall repair is not yet available.
Why has this recall been announced when dealers are not yet able to perform the repairs?
Once a determination of safety defect or noncompliance is made, the law requires auto manufacturers to notify the government promptly – regardless of parts/repair availability.
What if a customer requests that their vehicle be repaired immediately?
Any vehicle experiencing issues should be diagnosed/repaired by an authorized dealer following existing repair guidelines.
If a vehicle is not currently experiencing any issues, please inform the customer that a repair solution is pending, and that they will receive formal notification via first-class mail once the repair is available. Once the customer receives formal notification, they may contact their authorized dealer to schedule the repair.
Are there any precautions that customers should take prior to having this campaign performed?
As with any safety recall, it’s important to have an affected vehicle repaired by an authorized Audi dealer without delay. At this time, the recall repair is not available. Customers will be notified via first-class mail as soon as repairs can begin.
Please note! Should either of the following warning lights appear along with the message “Electrical system: fault”, immediately stop, park the vehicle outdoors and do not charge it. Contact Audi Roadside Assistance at 800-411-9988 to make arrangements to have the vehicle towed to an authorized dealer for inspection/service without delay. Towing will be FREE of charge.
Dealers that receive customer vehicles where the message/lights have appeared should keep them in a secure, outdoor area until the recall repair has been performed. These vehicles must also be covered to protect the charging socket from moisture/rain.
Can a customer continue to drive their vehicle until the recall repair is available?
Yes, the customer can continue to drive the car.
Please note! Should either of the following warning lights appear along with the message “Electrical system: fault”, immediately stop, park the vehicle in the open and do not charge it. Contact Audi Roadside Assistance at 800-4119988 to make arrangements to have the vehicle towed to an authorized dealer for inspection/service without delay. Towing will be FREE of charge.
Dealers that receive customer vehicles where the message/lights have appeared should keep them in a secure, outdoor area until the recall repair has been performed. These vehicles must also be covered to protect the charging socket from moisture/rain.
Is a loaner vehicle or towing assistance being covered under this action?
In the event a request is made, please follow existing alternate transportation/towing assistance guidelines to assist the customer. Charges for either service cannot be billed against this campaign but must be handled separate from the campaign. Towing will be FREE of charge to customers.
What should dealers do if they have any affected vehicles in inventory?
Effective immediately, all inventory vehicles affected by this safety recall are on stop-sale hold.
Dealers can use their most current OMD Web report to identify any affected vehicles that may be in their inventory. In the interest of customer safety and satisfaction, affected vehicles should be kept in a secure area where they cannot be made available for sale, lease, trade or demo use until this repair has been performed.
Who should dealers contact if they have additional questions?
Dealers with additional questions about this or any other campaign should contact Warranty. Press inquiries should be directed to Audi Public Relations.
Is an owner reimbursement plan part of this recall?
Due to the nature of this campaign, it is unlikely a customer will request reimbursement. However, any customer with questions about reimbursement should be directed to Audi Customer Experience/Relations.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
AUDI | E-TRON | 2019 |
16 Associated Documents
Manufacturer Notices(to Dealers,etc) – Date: June 07, 2019 Advance Notice & Stop-Sale – Safety Recall 93E8 / HV Battery Charging Socket
Manufacturer Notices(to Dealers,etc) – June 07, 2019 Subject: Dealer Communication: Safety Recall 93E8 (e-tron) – Dealer Toolkit Update
RCMN-19V434-1314.pdf 916.384KB
Frequently Asked Questions (FAQ)
RMISC-19V434-3390.pdf 44.613KB
Defect Notice 573 Report
RCLRPT-19V434-4891.PDF 216.081KB
Recall Acknowledgement
RCAK-19V434-4025.pdf 400.096KB
ISSUED Interim Owner Notification Letter(Part 577)
RIONL-19V434-3039.pdf 28.393KB
ISSUED Interim Owner Notification Letter(Part 577) – PRI
RIONL-19V434-6690.pdf 39.722KB
ISSUED Owner Notification Letter(Part 577) – PRI
RCONL-19V434-5823.pdf 67.748KB
ISSUED Owner Notification Letter(Part 577)
RCONL-19V434-1193.pdf 45.135KB
Remedy Instructions and TSB
RCRIT-19V434-9748.pdf 3554.334KB
Recall Quarterly Report #1, 2019-3
RCLQRT-19V434-7064.PDF 211.148KB
Manufacturer Notices(to Dealers,etc) – Audi Subject: Safety Recall (e-tron) 93E8
Manufacturer Notices(to Dealers,etc) – AUDI CXE – Dealer Email Example-2
AUDI CXE – Owner Email Example
RMISC-19V434-8566.pdf 62.582KB
Manufacturer Notices(to Dealers,etc) – Audi Date: August 27, 2019 Repair Available – Safety Recall 93E8 / HV Battery Charging Socket
RCMN-19V434-7177.pdf 101.702KB
Recall Quarterly Report #2, 2019-4
RCLQRT-19V434-2700.PDF 211.253KB
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19V434&docType=RCL
- Charge with Confidence: ChargePoint builds reliable, flexible and innovative EV charging stations for home, business and fleets. Drivers have access to 24/7 support and hundreds of thousands of places to charge across North America via the ChargePoint app.
- Charge Smart: With the in-depth, user-friendly ChargePoint Mobile App, you can control your electric car charger, easily manage and set reminders, connect to your smart home devices, find stations, get valuable data and charging information, and get access to the app's latest features.
- Vast Network: ChargePoint’s extensive network includes 274k+ ChargePoint stations across North America and Europe, so you have peace of mind wherever life takes you. You can even charge up at plus 565k+ ChargePoint roaming partner stations for added flexibility and convenience when you’re on the go.
- Safe & Durable: Rely on this EV charger to provide safe charging at home, adhering to UL safety standards; The charger can be installed indoor or outdoor with a weatherproof NEMA outlet and includes a cable that stays pliable in very cold weather.
- Fast & Powerful: This charger charges up to 7 times faster than a 110V outlet, delivering an impressive 30 miles of range per hour. The plug is compatible with all EVs (Tesla requires adapter) and works with a 14-50 outlet. Requires 40A or 50A-rated circuit.
- Award-Winning Charging Performance: Experience top-tier charging with the Emporia Level 2 EV Charger, proudly named the "Best Smart EV Home Charger" by Motortrend and the "Best EV Charger of 2024" from InsideEVs and State of Charge
- Safety, Certification, and Peace of Mind: UL listed and ENERGY STAR certified, meeting stringent standards (NEC 625, SAE J1772, UL 817, UL 991, UL 2231, UL 2251, and UL 2594). Emporia EV Chargers are protected by a 3 Year Warranty.
- Versatile Installation Options: Preconfigured for NEMA Type 14-50P compliant with 2017 NEC Section 625.17 for up to 40A or convert to Hardwired for up to 48A. Professional installation recommended for optimal safety and performance.
- Get the Benefits of Smart Charging: Connect via 2.4 GHz WiFi to access real-time energy data and manage charging from your mobile device. Schedule charging sessions to optimize utility rates and performance.
- Universal Compatibility: Equipped with a secure SAE J1772 connector, compatible with all EVs in North America, including Tesla, Chevrolet Bolt, VW ID 4, Nissan Leaf, Ford Mustang Mach-E, IONIQ 5/6, BMW i3, i4, iX, Audi, and Jeep Wrangler 4xe.
- ❤ [Question & Answer: Why can't find the device on app? or Can't find the device after changing phones]: Solutions: 1. Confirm your phone to connect with the 2.4Ghz wifi, not connect the wifi whose name has 5G suffix; 2. Turn on the wifi and bluetooth of the phone; 3. Wifi reset: Pull out the charging gun, simultaneously long press the Ⓐ button and time button on the product screen until it shows "WIFI Reset". 4. Re-start and add your device.
- ❤ [Working Voltage]: Fits for: 110V-260V, suggest 220V or 240V(32A). If your input voltage is under 220V, the safe current(Amperage) may be adjusted below 32A automatically. If your input voltage is 110V, the default setting current is 15A, some cars may adjust to 12A because part of the electric cars such as Tesla will be adapted to the appropriate current according to the voltage change.
- ❤ [Operating Regulations]: Plug-in Socket: Only works with Nema 14-50 plug-in socket; [Doesn't charge or shows "No Plug error"]: Pull out the charging gun, long press "Ⓐ Button" until the screen shows "Plug-and-Play", then re-start and it will work well.
- ❤ [6X Faster with ETL, FCC and CE Listed, Meets the Safety Criteria Defined by: SAE J1772, UL2231-1/-2, UL 991, UL 2231, UL 2251, UL1998 and UL 2594 & Compatible with all EVs and PHEVs Sold in North America]: Say goodbye to slow level 1 ev charger and enjoy 6X faster charging. Designed with J1772 TYPE 1 standard connector, compatible with Tesla (Adaptor Needed), Ford, GM, Nissan, Audi, Kia, Honda, BMW, Kia, Hyundai, Gmc, Chevy, etc.
- ❤ [Up to 7.68kWh High Speed Charging & Adjustable Amperage from 16A to 32A]: Maximum current output of 32 Amps for 40A circuit breaker, 24 Amps for 30A circuit breaker, or 16 Amps for 20A circuit breaker.
- Fast charging Speed: Experience quick and efficient EV charging with the Stylish 16A Level 2 portable EV charger, Charge your car 4x faster than traditional 8A Level 1 chargers, providing a rapid charging solution for your electric vehicle
- Universal Compatibility: Suitable for all EV cars and plug-in hybrids, it's compact, durable, and perfect for home use. Enjoy the convenience of a 23ft cable, ideal for most driveways or garages, The EV charger is perfect for multi-vehicle owners or buildings with EV charging docks. Enjoy the flexibility of charging different electric vehicles with one reliable charger.
- Excellent Protection:With an intelligent chip, the Level 2 EV charger offers comprehensive protection including lightning, leakage, grounding, over voltage, under voltage, over charge, over current, and overheat protection. CE certification, IP66 control box and EV connector ensure safe and secure charging.
- Portable & Convenient:Effortlessly carry and store the EV charger with the included portable bag. Simply plug into a NEMA 6-20 outlet, the NEMA 5-15 Outlet is included , and the compact size, along with the 23 ft extra-long charging cable, ensures compatibility with most driveways or garages
- EVDANCE 12 Months Warranty: EVDANCE covers a period of 12 months from the date of purchase. During this time, if you encounter any issues with your charger that are due to manufacturing defects or workmanship, Our dedicated team will assist you in resolving the matter promptly.
- NOTE: It is necessary to use a J1772 to Tesla adapter in order to use Tesla vehicles.
- 8X FAST CHARGING: This fast charging car charger operates at Level 2 capacity, delivering an impressive 40Amp/240V, providing a formidable 9.6 KW charging capability. Experience unparalleled speed as it charges your electric vehicle up to 8 times quicker (at an impressive rate of 29~36 miles per hour) compared to a standard Level 1 charger.
- CHARGE ANY VEHICLE: This electric vehicle charger is universally compatible with all non-Tesla EVs and hybrids that utilize the standard J1772 plug connector, encompassing models.
- SMART CHARGING: Adjust the current limit (10A/16A/20A/24A/32A/40A) to match your home's circuit and with delay start, you can stagger the peak period of use to save electricity and reduce load
- Real-Time Charge Monitoring: Stay in the know with LED indicators and a vivid 1.77 nch TFT screen that provides instant updates on voltage, current, and power load, keeping you informed about the charging progress.
- RAPID CHARGE AT 4X THE SPEED: Experience lightning-fast speed with our Asani level 2 EV charger, delivering four times the charging speed of a standard level 1 charger. When plugged into a 240V residential outlet, get up to 48 miles of range in just 4 hours, ensuring your electric vehicle is ready to hit the road in no time.
- UNIVERSAL COMPATIBILITY: Our Type 1 charger is designed to both NEMA 6-20 (240V) and NEMA 5-15 (120V) household plugs with the included adapter cable, ensuring compatibility with a diverse range of EVs, including popular models from Toyota, BMW, Hyundai, Ford, VW, Nissan, Kia, Audi, and many more. Whether you're at home or on the go, enjoy the flexibility of our charger. *Note: For Teslas, you will need to use an adapter plug which is included with most model Teslas.
- EXTENDED REACH: With a 19-foot cable, the Asani EV charger provides flexibility. Its plug-and-play design ensures ease of use, while LED indicator lights keep you updated on charging status. Included adapters and a storage bag enhance portability.
- ON-THE-GO CONVENIENCE: Our portable electric vehicle charger comes with a storage bag and is crafted from anti-rolling, anti-scratch material, making it perfect for outdoor adventures. With an IP66 waterproof rating, it's built to withstand the elements.
- SAFE CHARGING GUARANTEED: This electric car charger boasts CE certification and comes equipped with built-in protection against lightning, over-voltage, under-voltage, over-charge, and over-current, ensuring the utmost safety for your vehicle.
- Quality Upgrade: We've taken quality to the next level with our upgraded portable EV charger. The body is crafted from high-quality aluminum alloy, ensuring durability and longevity. The NEMA 14-50P plug guarantees universal compatibility, making it suitable for all electric and plug-in hybrid vehicles that adhere to the J1772 standard.
- 8 Layers of Protection: Our portable level 2 car charger is built with security as a top priority. During the charging process, the controller automatically adjusts the current based on the charging status, avoiding overcharging. Our EV charger includes lightning, leakage, grounding, overvoltage, undervoltage, overcharge, overcurrent, and overheat protection.
- Intelligent App Control: Real-time monitoring, current adjustment, and convenient scheduling at your fingertips! The LCD display provides real-time charging status updates, and the app allows you to control remotely and adjust the current (40A / 32A / 24A / 16A) to match your home's electrical circuit. Use the 1-12 hour scheduling feature to charge during low-cost periods, and get ready to elevate your charging experience!
- Extra-Long Charging Cable: A 25-foot long charging cable allows you to charge your car at home or public charging point at will (28 ft total length including cable and control box). The cable adopts a 100% copper wire internal and thick TPE flame-retardant protective cover, NEMA Type 4 waterproof and dustproof to withstand -20℃ to 50℃. Say goodbye to charging limitations and hello to flexibility with our long charging cable.
- Dual-Use Convenience: We've got your charging needs covered, whether you're at home or on the road. You will receive a complimentary storage bag, bracket, charging cable hook, and 4 expansion screws. You can set it up as a permanent personal charging station right in your garage or store it in the provided storage bag when you're on the go, charging wherever there's an available outlet.
- FAST CHARGING SPEEDS: The MUSTART 40A level 2 EV charger which is more sturdy, contains more sensitive chips, higher protection level and better abrasion resistance, can charge your car up to 2.5X faster than the 16A level 2 EV charger. It is 5X faster than the 16A level 1 EV charger that most electric vehicles come with. (The actual working current it depends on your vehicle setting).
- SUPER COMPATIBLE: Works with most electric vehicles in the United States , the EVSE is compatible with all plug-in EVs. *Tesla requires a SAE J1772 adapter.
- Well-trusted Quality: Strictly pass UL-2594, ETL certificated. Lightening-proof, leakage, over-voltage, overheat and over-current protection. Whenever your Mustart EV chargers have any problem or anything simply not meeting your needs, please contact us. We provide a two-year warranty of our products from the date of your original order in our store.
- CONVENIENT: Compact size with a total 25 feet charging cable for flexible installation and usability. All you need is just a 220 Volt or 240 Volt NEMA14-50 outlet to plug the charger into.
- HIGH QUALITY: This portable charging station is made to last with durability and reliability. It is lightening-proof and has leakage, overvoltage, overheat and overcurrent protection, so you can safely charge your vehicle.
- 【High Compatibility EV Charger】LiftSun EV charger is compatible with electric vehicles that meet SAE J1772 standards. our EV charger comes with NEMA 5-15 and 6-20 plugs that make it workable for both level 1 & level 2. The portable electric vehicle charger has an 21FT cable, long enough for most driveways or garages.
- 【Level 1+2 J1772 EV Charger】 Our EV charger cable is 4 times faster than a standard EV charger comes with your car under Level 2 charging mode. It has a power range of 95-265V, up to 16A for level 2, Enable you to charge quickly under Level 2 power supply.
- 【Safety Guarantee Car Charger】This Level 1+2 EV charger weatherproof rating is IP66, controller IP54, CE certification, with lightning protection, leakage, grounding, low voltage, overvoltage, overcharge, overheating and overcurrent and other multiple protection.
- 【Simple Designed EV Charger】The LifstSun EV Charger has LED indicator on the control box shows three different states: power, charge, and fault to help you identify the working status of EV charger and keep you informed of relevant charging information. If a fault is found, it will alert you and let you deal with the problem immediately.
- 【Portable Car Charging Station】Our portable EV charger is lightweight designed and included storage bag to makes it easy to carry around and stay organized in your car, allowing you to charge anywhere, anytime, without having to find an EV charging station outside. We provide a durable NEMA 5-15P to 6-20R adapter, This EV charger can be carried directly in the car, always available, and can be charged anywhere there is a 120V or 240V socket.
- Grizzl-E Classic NEMA 14-50 Plug with 24 Feet Premium Cable is a simple, powerful, heavy-duty and portable Electric Vehicle Charging Station which is suitable for normal and cold weather. Compatible with all EVs and PHEVs sold in North America.
- UL Full Tested and Certified. Eligible for Federal rebate program. IP67 (Water resistant), Fire resistant. Over Current, Over Voltage , Under Voltage, Missing Diode, Ground Fault, and Over Temperature Protections. Self-Monitoring and Recovery, Power Outage Recovery. Built in GFCI.
- Fast charging and adjustable amperage: 40A, 32A, 24A, 16A. Maximum current output of 40 Amps for 50A circuit breaker, 32 Amps for 40A circuit breaker, 24 Amps for 30A circuit breaker, or 16 Amps for 20A circuit breaker. Charge Rate: 28-30 miles per hour at 40A, 22-25 miles per hour at 32A, 15-18 miles per hour at 24A and 10-12 miles per hour at 16A.
- Easy to install and use. Save hundreds of dollars on installation : just install a simple 14-50R outlet and you are ready to plug in your Grizzl-E. Easily transportable. Simple to remove from the mounting bracket and transport between different locations. NEMA-4 water and air tight metal enclosure. More power and output configurations for your money than any other charging station.
Last update on 2024-06-24 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
SEOCONTENT-START
Campaign Work Procedure 93E8 Safety Recall
DANGER
Risk of injury. Refer to “Warning and Safety Precautions”, found in Appendix A at the end of this document.
NOTE
• These repair instructions may differ from the labor operations and labor times listed in ELSA.
• Damages resulting from improper repair or failure to follow these work instructions are the dealer’s responsibility and are not eligible for reimbursement under this action.
• This procedure must be read in its entirety prior to performing the repair.
• Due to variations in vehicle equipment and options, the steps/illustrations in this work procedure may not identically match all affected vehicles.
• Diagnosis and repair of pre-existing conditions in the vehicle are not covered under this action.
• When working during extreme temperatures, it is recommended that the vehicle be allowed to acclimate inside the shop to avoid temperature-related component damage/breakage.
Repair Overview
• Inspect high-voltage charging cable and SX6.
• Install repair kit on charging socket.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 6 of 31
Required Parts
Criteria
Quantity
Part Number
Part Description
01
1
4KE.998.122.A
Service Kit
1
D 172.090.A2
Adhesive
1
4KE.810.001
Charge door unit
NOTE
The specified part numbers reflect the status at the start of this recall. Interim updates made in ETKA can cause a listed part number to become unavailable. In this case, the new part number specified in ETKA should be used.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 7 of 31
Required Tools
Trim Removal Wedge
-3409-
(or equivalent)
Cartridge Gun
-VAG1628-
(or equivalent)
Warning Sign – High Voltage
-VAS6649-
Warning Sign – “Do Not Switch On”
-VAS6650A-
Padlock
-T40262/1-
(from Service Disconnect Lock -T40262-)
Diagnostic Tester
-VAS6150X-
(or equivalent)
Battery Tester/Charger
– GRX3000VAS-
(or equivalent)
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 8 of 31
Repair Instruction
Section A – Check for Previous Repair
• Enter the VIN in Elsa and proceed to the “Campaign/Action” screen.
TIP
On the date of repair, print this screen and keep a copy with the repair order.
• Confirm the Campaign/Action is open <arrow 1>. If the status is closed, no further work is required.
• Note the Applicable Criteria ID <arrow 2> for use in determining the correct work to be done and corresponding parts associated.
Proceed to Section B
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 9 of 31
Section B – Inspect For Water Ingress in Charging Cable
DANGER
High voltage can cause fatal injury
• The voltage levels in the high-voltage system constitute a safety hazard. Danger of severe or fatal injuries from electric shock.
• Persons with life-sustaining or other electronic medical devices in or on their body must not perform any work on the high-voltage system. Such medical devices include internal analgesic pumps, implanted defibrillators, pacemakers, insulin pumps and hearing aids.
• An Audi high-voltage technician (HVT) or an Audi high-voltage expert (HVE) must de-energize and re-energize the high-voltage system.
CAUTION
Risk of damaging the high-voltage cables.
Incorrect handling can damage the insulation of the high-voltage cables or high-voltage connectors.
De-energize high-voltage system:
• Attach a 12V battery maintainer/charger.
• Select and perform the “High-voltage system, de-energize (BEV)” test plan <1>.
• Follow all of the test plan steps until the high-voltage system is successfully de-energized.
Remove emergency release cables:
• Release locking tab and open emergency release cable access door <1>.
• Unclip emergency release cables <2>.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 10 of 31
Remove underbody trim panel:
• Remove fasteners and remove underbody trim panel <1>.
Remove impact guard:
• Remove bolts <arrows> and remove impact guard <1>.
Disconnect charging socket cable from SX6:
• Disconnect charging socket cable connectors <1> and <2> from the high-voltage battery control module SX6.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 11 of 31
Procedure for disconnecting the connectors:
• Push down the catch <arrow A> and remove the connector lock <1> all the way <arrow B>.
• Push the catch in the direction of <arrow C> and remove the connector.
Check for water ingress in the charging socket cables and SX6:
• Both high voltage cables and both cable connections on the SX6 must be inspected.
• If water ingress is found:
o U.S. Dealers – Take photos and create an Audi Technical Assistance phone contact.
o Canadian Dealers – Take photos and create an Audi Technical Assistance ticket.
• If no water is found:
o Service kit must be installed.
o Proceed to Section C.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 12 of 31
Section C – Service Kit Installation
Reconnect charging socket cables:
• Connect and lock charging socket cable connectors <1> and <2> in reverse order of removal.
Reinstall impact guard:
• Installation is the reverse order of removal.
• Ensure the impact guard <1> is installed under the tab <circle> on the high-voltage battery <2>.
• Torque bolts <arrows> as follows:
o Tighten by hand all the way.
o Torque to 24 Nm in sequence 1 through 14.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 13 of 31
Remove driver front wheel housing liner:
• Remove driver front wheel.
• Remove fasteners <6-10>.
• Remove wheel housing liner <5>.
NOTE
Lower section <3> and air duct <4> do not require removal.
Mask off area around charge door unit:
• The area around the charge door unit must be taped off to avoid damaging the paint.
• The tape should be applied with the charge door open to ensure maximum coverage.
• The shaded area along the wheel arch trim must have multiple layers of tape.
• The tape on the wheel arch trim should also cover the inside edge of the trim <arrows>.
• There must be multiple layers of tape along the wheel arch trim to prevent damage during removal and installation of the charge door unit.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 14 of 31
Remove charge door lamp:
• Press upward on the charge door lamp <1> as shown and remove lamp downward from charge door unit <2>.
• Disconnect the lamp.
Remove brackets:
• Remove bolts <1>.
• Remove bracket <2>.
• Remove bolts <3>.
• Remove bracket <4>.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 15 of 31
Removing the charge door unit:
NOTE
• Locking tabs will be damaged and require the replacement of the charge door unit, which is included in this repair.
• Contrary to the information in the ELSA Repair Manual, it is not necessary to remove the driver’s door or the wheel arch cover.
• The five locking tabs for the charge door unit are at the locations shown <arrows>.
• Locking tabs <1, 2 and 3> can be accessed through the body, in the fender well.
• Locking tab <4> can be accessed through the charge door light opening.
• Locking tab <5> will require drilling.
Removing locking tab <5>:
• Open charging flap.
• Close charging flap.
• Make a mark in the middle of the “n” of “e-tron”.
• Open charging flap.
• Make a drill reference mark in line with the previously made mark <circle> 2 cm away from charge door unit as shown.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 16 of 31
• Drill through locking tab <5> at the reference mark using an angled drill/angled bit and a short commercially available spot weld drill (diameter approx. 7 mm) to a depth of approx. 15 mm at the marked location.
• Remove drilling residue at charging socket using a compressed air gun.
Removing locking tabs <1, 2 and 3>:
• Release locking tabs <2 and 3> through the holes <arrows> in the body using a pick/hook tool or a flat bladed screwdriver.
• Locking tab <1> is exposed and can be released using a pick/hook tool or a flat bladed screwdriver.
Disconnect connector to charge door unit:
• Disconnect connector <1> from charge door unit.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 17 of 31
Remove charge door unit:
• Remove charge door unit.
• The wheel arch trim <1> must be pressed out carefully at the same time to enable the charging flap unit to be removed.
Mask off fender:
• Mask off the edges of the fender support as shown to avoid damaging the charging socket.
Unbolt charging socket:
• Mark the position of the bolts in relation to the charging socket.
• Remove bolts <arrows>.
• Lift up on the charging socket, then swivel the charging socket down and toward the front of the vehicle.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 18 of 31
REPAIR NOTES
• Two molds <1> from the service kit will be installed on the ground wiring harness <A> and charging socket wiring harness <B>.
• The wiring harnesses will be opened before installing the molds.
• Some of the following steps are illustrated with the charging socket cable removed from the vehicle. The charging socket cable does not require removal from the vehicle.
Remove cable ties:
• Remove cable ties <1> and <2>.
• DO NOT cut the charging socket when removing the cable ties.
• DO NOT remove the cable ties around the high-voltage charging cables.
Remove tape:
CAUTION
• When using the seam ripper, use caution so the wires are not damaged.
• Work away from grommets <3> and <4> so they are not punctured.
• Using the supplied seam ripper, carefully open the wiring harnesses <1 and 2> and remove the fabric tape.
o There needs to be approximately 15 -20mm of tape remaining on the wiring harnesses <arrows>, measured from the body grommet.
• Then remove the plastic electrical tape so the heat shrink tubing <circles> are exposed.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 19 of 31
Install insert:
• Install an insert <1> from the service kit between the wires.
o Space the individual wires evenly around the insert.
o This will ensure complete distribution of the adhesive for betting sealing.
NOTE
Charging socket harness shown. The procedure for both harnesses is similar.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 20 of 31
Installing mold:
• When installing the mold, the wire insert <1> must fit in the large cavity in the mold as shown.
• The mold must fit completely around the grommet <2> on the charging socket.
• To ensure the mold fits around the grommet <2> and the insert <1> fits inside the mold, the wiring harness may have to be adjusted in the grommet <2>.
NOTE
Ground cable harness shown. The procedure for both harnesses is similar.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 21 of 31
Position the molds:
NOTE
Ground cable harness shown. The procedure for both harnesses is similar.
• Rotate the molds so the large port <A> is accessible to apply the adhesive into (ground harness shown).
• Once the molds are in position, install tie wrap <1>.
o Cut off the excess and ensure any sharp edges will not interfere with the high-voltage cables.
• Install fabric tape <2> on the end of mold so approximately 1 cm of wiring is still is exposed.
• If necessary, remove additional tape remaining on wiring harness.
NOTE
If water wicks into the wiring harnesses, at least 1 cm of wiring must be exposed so the water can leak out.
• This photo illustrates how the charging socket should look with both molds completely installed.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 22 of 31
• The filling port on the mold installed on the charging socket harness <1> will have to point straight down as shown.
Reinstall charging socket:
• Reference the previously made marks on the charging socket.
• Installation is the reverse order of removal.
• Torque bolts <arrows> to 9 Nm.
Reinstall body grommet:
• In the event the wiring harness grommet came loose during the repair, press the grommet in direction of <arrow> until it is full seated in the body.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 23 of 31
Prepare nozzle:
• Remove 20 mm from the end of the filling nozzle.
NOTE
The end of the nozzle must fit into the filling port so the nozzle fills the mold cavity AND the filling port. This will ensure complete adhesive distribution.
Fill molds:
• Slowly fill both molds until adhesive is coming out of the small opening as shown <arrow>.
• Clean off all excess adhesive that may seep out of other locations on the mold.
NOTE
Ground cable harness shown. The procedure for both harnesses is similar.
• This photo illustrates filling the charging socket harness mold.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 24 of 31
Adjust emergency release cable lever:
• Before securing the charging socket, ensure the emergency release cable lever <1> is in the position shown (pointed inward).
• If the lever <1> is in the incorrect position (pointed outward), the lever will not operate correctly and could break.
NOTE
Charging socket shown removed for clarity.
Prepare charge door unit for installation:
• Before installing the charge door unit, disconnect connector <1> and unclip connector <2>. This reduces the risk of damaging the new charge door unit and wiring.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 25 of 31
Remove tape:
• Remove tape from fender support.
Install charge door unit:
• Installation is the reverse order of removal.
• Feed emergency release cables to their installed location.
• Pay attention to all connectors and wiring so they are not damaged.
• The fender trim will have to be pressed out slightly during installation.
• Install the charge door unit behind the fender trim at <circle> first.
• After the charge door unit is installed, press the fender trim back in firmly.
• Reconnect previously removed connectors.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 26 of 31
Reconnect connectors:
• Reconnect and lock connector <1>.
• Secure connector <2> to the charging socket.
• Connect connector <3>.
Swap charge door unit panel:
• Insert a trim removal wedge <2> as shown and at <arrow A> to aid in releasing the tabs <1>.
• Release locking tabs <1> with a screwdriver.
• Once the locking tabs are released, pull the panel away from the charge door unit and remove in direction of <arrow B>.
• If adhesive tape is present, remove all residue from the panel.
• Clean the panel with cleaning solution D 009.401.04 (shop supply) and allow the panel to dry completely.
• Install the panel onto the new charge door unit in the reverse order of removal.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 27 of 31
Reinstall brackets:
• Installation is the reverse order of removal.
• Torque bolts <3> to 10 Nm.
• Torque bolts <1> to 6 Nm.
Reinstall left front fender liner:
• Installation is the reverse order of removal.
• Torque fasteners to 2 Nm.
• Install left front wheel.
o Torque lug bolts to 160 Nm.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 28 of 31
Reinstall underbody trim panel:
• Installation is the reverse order of removal.
• Torque screws to 2.5 Nm.
• Torque M6 bolts to 8 Nm.
Secure emergency release cables:
• Clip emergency release cables <2> in place.
• Close access door <1>.
Re-energize high-voltage system:
DANGER
An Audi high-voltage technician (HVT) or an Audi high-voltage expert (HVE) must re-energize the high-voltage system.
• Attach a 12V battery maintainer/charger.
• Select and perform the “High-voltage restart (BEV)” test plan <1>.
• Follow all of the test plan steps until the high-voltage system is successfully re-energized.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 29 of 31
Allow the adhesive to cure:
• DO NOT WASH THE VEHICLE!
• Park the vehicle in a DRY location.
• Do not move the vehicle for 24 hours to allow the adhesive to harden properly.
Proceed to Section D.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 30 of 31
Section D – Campaign Completion Stamp
Item#: AUD4927ENG
-OR-
Item # AUD4927FRE
• Once the campaign has been completed, the technician should stamp the repair order.
• Stamps are available for ordering through the Compliance Label Ordering Portal.
• Proceed to Section E.
Section E – Parts Return/Disposal
Properly store (retain), destroy or dispose of removed parts in accordance with all state/province and local requirements, unless otherwise indicated and/or requested through the Warranty Parts Portal (WPP) for U.S. and the Part Destruction and Core Disposition Report for Canada.
The repair information in this document is intended for use only by skilled technicians who have the proper tools, equipment and training to correctly and safely maintain your vehicle. These
procedures are not intended to be attempted by “do-it-yourselfers,” and you should not assume this document applies to your vehicle, or that your vehicle has the condition described. To
determine whether this information applies, contact an authorized Audi dealer. 2019 Audi of America, Inc. All Rights Reserved.
August 2019 93E8 Page 31 of 31
Appendix A – Warning and Safety Precautions
Safety Precautions When Working ON the High-voltage System
DANGER
High voltage can cause fatal injury
• The voltage levels in the high-voltage system constitute a safety hazard. Danger of severe or fatal injuries from electric shock.
• Persons with life-sustaining or other electronic medical devices in or on their body must not perform any work on the high-voltage system. Such medical devices include internal analgesic pumps, implanted defibrillators, pacemakers, insulin pumps and hearing aids.
• The high-voltage system must be de-energized by a suitably qualified person.
DANGER
There Is a Risk of Explosion Caused by Cooling System Leaks in the High-Voltage Battery. This Can Cause a Buildup of Explosive Gases in the Battery Housing.
• Explosions May Cause Severe Bodily Injuries.
• So long as no coolant is added when the coolant level is low in the coolant expansion tank, until the cause of the leak is corrected.
• If the indicator lights for “coolant level” and “high-voltage battery error” turn on, move the vehicle into the open air into the defined separate parking area.
• Notify the high-voltage expert (HVE).
WARNING
Risk of injury – motor may start unexpectedly
It is difficult to determine whether the drive system of an electric vehicle or hybrid vehicle is active. Moving parts can trap or draw in parts of the body.
CAUTION
Risk of damage to high-voltage wiring
Incorrect handling may result in damage to the insulation of high-voltage wires or high-voltage connectors.
• Do not support yourself on high-voltage cables or connectors.
• Never prop tools against high-voltage wiring or high-voltage connectors.
• Never bend or kink high-voltage wiring.
• Observe the coding of the high-voltage connectors when joining them up.
Safety Precautions When Working IN THE VICINITY of the High-voltage System
DANGER
High voltage can cause fatal injury
• The voltage levels in the high-voltage system constitute a safety hazard. Danger of severe or fatal injuries from electric shock if high-voltage components or high-voltage wiring are damaged.
• Carry out a visual check of high-voltage components and high-voltage wiring.
• Never use cutting/forming tools or other sharp-edged implements.
• Never perform work using welding, brazing, thermal bonding or hot air.
SEOCONTENT-END