Safety Recall Code: 74D9 – Passenger Occupant Detection System (PODS) – 2017-2018 Audi

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July 24, 2019 NHTSA CAMPAIGN NUMBER: 19V547000

Passenger Air Bag May Switch Off/FMVSS 208

A disabled passenger air bag increases the risk of injury in the event of a crash.

 

NHTSA Campaign Number: 19V547

Manufacturer VolkswageneBay Group of America, Inc.

Components AIR BAGS

Potential Number of Units Affected 144,092

 

Summary

VolkswageneBay Group of America, Inc. (AudieBay) is recalling certain 2018 AudieBay S5 Cabriolet, S5 Sportback, S5 Coupe, S4 Sedan, A5 Cabriolet, A5 Sportback and A5 Coupe and 2017-2018 A4 Sedan and A4 Allroad vehicles. Oxidation on the Passenger Occupant Detection System (PODS) connecting cable may cause the software to misdiagnose a malfunction and disable the passenger air bag.

 

Remedy

AudieBay will notify owners, and dealers will install cable ties to the harness, free of charge. The recall began September 9, 2019. Owners may contact VolkswageneBay customer service at 1-800-893-5298. AudieBay’s number for this recall is 74D9.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Audi has a Recall

 


Safety Recall
Code: 74D9    

SubjectPassenger Occupant Detection System (PODS)
Release DateAugust 27, 2019
Affected Vehicles
Country Model Year(s) Vehicle
USA 2018 S5 COUPE
USA 2017-2018 A4 SEDAN
USA 2017 A4 ALLROAD
USA 2018 S4 SEDAN
USA 2018-2019 RS5 SPORTBACK
USA 2018 A5 COUPE
USA 2018 S5 SPORTBACK
USA 2018 A5 CABRIOLET
USA 2018 S5 CABRIOLET
USA 2018 A5 SPORTBACK
CAN 2018 S5 SPORTBACK
CAN 2017-2018 A4 SEDAN
CAN 2018 S5 COUPE
CAN 2017-2018 A4 ALLROAD
CAN 2018 S4 SEDAN
CAN 2018 RS5 SPORTBACK
CAN 2018 A5 COUPE
CAN 2018 A5 SPORTBACK
CAN 2018 S5 CABRIOLET
CAN 2018 A5 CABRIOLET

 

Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action.  Elsa is the only valid campaign inquiry & verification source. 

  • Campaign status must show โ€œopen.โ€
  • If Elsa shows other open action(s), inform your customer so that the work can also be completed at the same time the vehicle is in the workshop for this campaign.
Problem DescriptionIn certain cases, the aluminum shielding on the PODS harness under the seat may not be fitted tight enough to the harness which may allow partial surface corrosion in that area which causes a mostly sporadic error code to occur.  As designed, the passenger occupant detection system (PODS) switches off the passenger airbag if a malfunction is detected. In the event of a crash there would be an increased risk of injury to the occupant seated in the front passenger seat if the passenger airbag is switched off/not working.
Corrective ActionCable ties will be applied at two different points of the harness under the seat which tightens the fit of the aluminum shielding and will interrupt the partial surface oxidation inside the harness and assures the electrical connection.
PrecautionsShould a malfunction occur, vehicle occupants will be alerted of a PODS system problem by illumination of the airbag warning light, an acoustic warning sound, an error message  displayed in the instrument cluster and by the status of the Passenger Airbag OFF indicator light. If this happens, the customer should contact an authorized AudieBay dealership for inspection/repair without delay.
Parts Information
Parts Control Type: Allocation
  • Beginning the week of August 26, 2019 parts allocation will occur once a week for the part numbers below with planned delivery on Thursday.  Allocation requests for additional parts will not be accepted.  If there is an issue with the allocation quantity, please contact your Field Representative.
  • Beginning the week of September 9, 2019 parts will be managed with a weekly Upper Order Limit.  Please see Parts On Command (POC) for your Upper Order Limit quantity.

 

Initial Allocation:
YES
Dealers will be sent an initial allocation prior to customer notification.  If no initial allocation was received, please reference the Repair Projection

Tool (below) to view your potential VIN population.

 

Criteria Part Number Description Qty. per Vehicle Ordering Method
01 N  -909-377-02 TIE WRAP 2 Allocation

 

Repair Projection Tool (right click to open):

Code VisibilitySince August 01, 2019, affected vehicles were listed on the Inventory Vehicle Open Campaign Action report under My Dealership Reports (found on www.accessaudi.com & OMD Web). A list was not posted for dealers who did not have any affected vehicles.

Since August 01, 2019, this campaign code showed open on affected vehicles in Elsa.   Since August 01, 2019, affected vehicles were identified with this campaign code in the VIN Lookup tool at www.audiusa.com and on the NHTSA VIN lookup tool at www.safercar.gov

Owner  NotificationOwner notification will take place in September 2019. Owner letter examples are included in this bulletin for your reference.

Additional Please alert everyone in your dealership about this action, including Sales, Service, Parts Information and Accounting personnel.  Contact Warranty if you have any questions.

IMPORTANT REMINDER ON VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS

New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety.

Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied. 

Dealers must ensure that every affected inventory vehicle has this campaign completed before delivery to consumers.

Claim Entry Instructions

The labor times listed here may differ from the labor operations and labor times listed in ELSA.

After campaign has been completed, enter claim as soon as possible to help prevent work from being duplicated elsewhere. Attach the Elsa screen print showing action open on the day of repair to the repair order.

If customer refused campaign work:

  • U.S. dealers: Submit the request through AudieBay Warranty Online under the Campaigns/Update option.
  • Canada dealers: Upload the repair order [signed by customer] to Audi WIN/Operations/Campaign Closure.
Service Number 74D9
Damage Code 0099
Parts Vendor Code 002
Claim Type Sold vehicle: 7 10

Unsold vehicle: 7 90

Causal Indicator Mark cable tie as causal part*
Vehicle Wash/Loaner Do not claim wash/loaner under this action
Criteria I.D. 01
 Check passenger seat harness, cable ties already installed Labor operation:        0183 00 99                       10 T.U.

-OR-

Check passenger seat harness, cable ties not installed; Install cable ties to passenger seat PODS harness

Labor operation: 6956 49 99 25 T.U.

 

Quantity Part Number Description
2.00 N  90937702 Cable tie*

 

 


Customer Letter Example (USA)

 

This notice applies to your vehicle:  <VIN>

NHTSA: 19V547

Subject: Safety Recall 74D9 โ€“ Passenger Occupant Detection System (PODS)
Certain 2017-2019 Model Year AudieBay Vehicles

 

Dear AudieBay Owner,

This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. AudieBay has decided that a defect, which relates to motor vehicle safety, exists in certain 2017-2019 model year AudieBay vehicles. Our records show that you are the owner of a vehicle affected by this action.

What is the issue?In certain cases, the aluminum shielding on the PODS harness under the seat may not be fitted tight enough to the harness which may allow partial surface corrosion in that area which causes a mostly sporadic error code to occur.  As designed, the passenger occupant detection system (PODS) switches off the passenger airbag if a malfunction is detected. In the event of a crash there would be an increased risk of injury to the occupant seated in the front passenger seat if the passenger airbag is switched off/not working.
What will we do? To correct this defect, your authorized AudieBay dealer will install cable ties at two different points of the harness under the seat which tightens the fit of the aluminum shielding and will interrupt the partial surface oxidation inside the harness and assures the electrical connection. This work will take less than one hour to complete and will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule.
What should you do? Please contact your authorized AudieBay dealer without delay to schedule this recall repair. For your convenience, you can also visit www.audiusa.com and click on the โ€œFind a Dealerโ€ link to locate a dealer near you and schedule this service.
Precautions you should takeShould a malfunction occur, vehicle occupants will be alerted of a PODS system problem by illumination of the airbag warning light, an acoustic warning sound, an error message  displayed in the instrument cluster and by the status of the Passenger Airbag OFF indicator light. If this happens, the customer should contact an authorized AudieBay dealership for inspection/repair without delay.
Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this letter immediately via first-class mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records.
Reimbursement of Expenses If you have previously paid for repairs relating to the condition described in this letter, the enclosed form explains how to request reimbursement. We would be pleased to review your reimbursement request.
Can we assist you further? If your authorized AudieBay dealer fails or is unable to complete this work free of charge within a reasonable time, please contact AudieBay Customer Experience at 1-800-253-2834 or via our โ€œContact Usโ€ page at www.audiusa.com.
Checking your vehicle for open Recalls and Service CampaignsTo check your vehicleโ€™s eligibility for repair under this or any other recall/service campaign, please visit the Recall/Service Campaign Lookup tool at www.audiusa.com and enter your Vehicle Identification Number (VIN).

 

If you still cannot obtain satisfaction, you may file a complaint with:  The Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1888-327-4236 (TTY: 1-800-424-9153); or go to https://www.safercar.gov.

We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle.   

Sincerely,

AudieBay Customer Protection


Customer Letter Example  (CANADA)

 

This notice applies to your vehicle:  <VIN>

Transport Canada Recall: 2019-361

Subject: Safety Recall 74D9 โ€“ Passenger Occupant Detection System (PODS)
Certain 2017-2019 Model Year AudieBay Vehicles

 

Dear AudieBay Owner,

This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This is to inform you that your vehicle may contain a defect that could affect the safety of a person. Our records show that you are the owner of a vehicle affected by this action.

What is the issue?In certain cases, the aluminum shielding on the PODS harness under the seat may not be fitted tight enough to the harness which may allow partial surface corrosion in that area which causes a mostly sporadic error code to occur.  As designed, the passenger occupant detection system (PODS) switches off the passenger airbag if a malfunction is detected. In the event of a crash there would be an increased risk of injury to the occupant seated in the front passenger seat if the passenger airbag is switched off/not working.
What will we do?To correct this defect, your authorized AudieBay dealer will install cable ties at two different points of the harness under the seat which tightens the fit of the aluminum shielding and will interrupt the partial surface oxidation inside the harness and assures the electrical connection. This work will take less than one hour to complete and will be performed for you free of charge. Please keep in mind that your dealer may need additional time for the preparation of the repair, as well as to accommodate their daily workshop schedule.
What should you do?Please contact your authorized AudieBay dealer without delay to schedule this recall repair.
Precautions you should takeShould a malfunction occur, vehicle occupants will be alerted of a PODS system problem by illumination of the airbag warning light, an acoustic warning sound, an error message  displayed in the instrument cluster and by the status of the Passenger Airbag OFF indicator light. If this happens, the customer should contact an authorized AudieBay dealership for inspection/repair without delay.
Lease vehicles and address changes If you are the lessor and registered owner of the vehicle identified in this action, the law requires you to forward this letter immediately via first-class mail to the lessee within ten (10) days of receipt. If you have changed your address or sold the vehicle, please fill out the enclosed prepaid Owner Reply card and mail it to us so we can update our records.
Reimbursement of Expenses If you have previously paid for repairs relating to the condition described in this letter, the enclosed form explains how to request reimbursement. We would be pleased to review your reimbursement request.
Can we assist you further? If your authorized AudieBay dealer fails or is unable to complete this work free of charge within a reasonable time, please contact AudieBay Customer Relations Monday through Friday from 8AM to 8PM EST at 1-800-822-2834 or via our โ€œContact AudieBay Canadaโ€ page at www.audi.ca.

We apologize for any inconvenience this matter may cause; however we are taking this action to help ensure your safety and continued satisfaction with your vehicle.   

Sincerely,

AudieBay Customer Protection

 


Repair Available โ€“ Safety Recall 74D9 / Passenger Occupant Detection System (PODS)

This notice is for:
  • Dealer Principal
  • Service Manager
  • Warranty Administrator
  • General Manager
  • Parts Manager
  • Technicians
  • Sales Managers
  • Service Advisor

 

Date:August 26, 2019
Issue:In certain cases, the aluminum shielding on the PODS harness under the seat may not be fitted tight enough to the harness which may allow partial surface corrosion in that area which causes a mostly sporadic error code to occur.  As designed, the passenger occupant detection system (PODS) switches off the passenger airbag if a malfunction is detected. In the event of a crash there would be an increased risk of injury to the occupant seated in the front passenger seat if the passenger airbag is switched off/not working.
PrecautionsA warning light in the instrument panel comes on together with an acoustic warning sound and an error message is displayed in the instrument cluster. The airbag indicator light shows “passenger airbag off”. If this happens, customers are advised to contact an authorized AudieBay dealer to have the vehicle inspected/repaired without delay.
Repair:
  • REPAIR AVAILABLE โ€“ August 27, 2019
  • Cable ties will be applied at two different points of the harness under the seat which tightens the fit of the aluminum shielding and will interrupt the partial surface oxidation inside the harness and assures the electrical connection.
  • See ELSA/ServiceNet for complete repair & claiming instructions
  • Check daily campaign open inventory report or OMD for affected vehicles in inventory
  • Repair every affected inventory vehicle before delivery to consumers.
Parts Department: 

Parts Control Type:
Allocation
Parts allocation will occur once a week for the part numbers below with planned delivery on

Thursday.  Allocation requests for additional parts will not be accepted.  If there is an issue with the allocation quantity, please contact your Field Representative.

 

Initial Allocation:
YES
Dealers will be sent an initial allocation prior to customer notification.  If no initial allocation was received, please reference the Repair Projection

Tool (below) to view your potential VIN population.

 

Criteria Part Number Description Qty. per Vehicle Ordering Method
01 N  -909-377-02 TIE WRAP 2 Allocation

 

Please coordinate with your service department to ensure that parts are available for all scheduled appointments.

Affected Vehicles
Country Model Year(s) Vehicle Vehicle Count
USA 2018 S5 COUPE 3,029
USA 2017-2018 A4 SEDAN 30,301
USA 2017 A4 ALLROAD 6,696
USA 2018 S4 SEDAN 5,905
USA 2018-2019 RS5 SPORTBACK 1,252
USA 2018 A5 COUPE 7,248
USA 2018 S5 SPORTBACK 7,893
USA 2017-2018 A4 SEDAN 56,655
USA 2018 A5 CABRIOLET 7,474
USA 2018 S5 CABRIOLET 2,784
USA 2018 A5 SPORTBACK 16,100
CAN 2018 S5 SPORTBACK 2,635
CAN 2017-2018 A4 SEDAN 3,543
CAN 2018 S5 COUPE 1,043
CAN 2017-2018 A4 ALLROAD 1,883
CAN 2018 S4 SEDAN 1,382
CAN 2018 RS5 SPORTBACK 347
CAN 2018 A5 COUPE 1,248
CAN 2018 A5 SPORTBACK 2,675
CAN 2018 S5 CABRIOLET 341
CAN 2018 A5 CABRIOLET 297
CAN 2017-2018 A4 SEDAN 10,992

 

*Counts reflect overall recall population; some vehicles may have already been repaired. Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action.  Elsa is the only valid campaign inquiry & verification source.

Notes:
  • Schedule owner repairs immediately
  • Owner mailing – September 2019

IMPORTANT REMINDER: VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS

New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor vehicle safety. 

Pre-Owned Vehicles in Dealer Inventory: Dealers should not deliver any pre-owned vehicles in their inventory which are involved in a safety or compliance recall until the defect has been remedied.

 

-END OF MESSAGE-

Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to AudieBay Public Relations. 

 

AudieBay Customer Protection                                                                                                                                               74D9_DLR_LAUNCH

 


Advance Notice โ€“ Safety Recall 74D9 / Passenger Occupant Detection System (PODS)

This notice is for:
  • Dealer Principal
  • Service Manager
  • Warranty Administrator
  • General Manager
  • Parts Manager
  • Technicians
  • Sales Managers
  • Service Advisor

 

Date:July 31, 2019
Issue:The self-diagnosis of the passenger occupant detection system (PODS) connecting cable is too sensitive in case of a partial surface oxidation of the electrical shielding inside the cable harness.  This may cause the PODS to detect a malfunction and switch off the passenger airbag even though the seat may be occupied.
PrecautionsAs designed, a warning light in the instrument panel comes on together with an acoustic warning sound and an error message is displayed in the instrument cluster. The airbag indicator light shows “passenger airbag off”. If this happens, customers are advised to contact an authorized AudieBay dealer to have the vehicle inspected/repaired without delay.
Repair:
  • REPAIR NOT YET AVAILABLE
  • Check daily campaign open inventory report or OMD for affected vehicles in inventory
  • Repair every affected inventory vehicle before delivery to consumers.
Affected Vehicles
Country Model Year Vehicle  Vehicle Count
USA 2018 S5 CABRIOLET 2,784
USA 2017โ€2018 A4 ALLROAD 6,696
USA 2018 S4 SEDAN 5,905
USA 2018 A5 COUPE 7,248
USA 2018 A5 SPORTBACK 16,100
USA 2018 S5 SPORTBACK 7,893
USA 2018 S5 COUPE 3,030
USA 2017โ€2018 A4 SEDAN 56,660
USA 2017โ€2018 A4 SEDAN 30,302
USA 2018 A5 CABRIOLET 7,474
CAN 2018 S5 CABRIOLET 341
CAN 2017โ€2018 A4 ALLROAD 1,883
CAN 2018 S4 SEDAN 1,382
CAN 2018 A5 COUPE 1,248
CAN 2018 A5 SPORTBACK 2,675
CAN 2018 S5 SPORTBACK 2,635
CAN 2018 S5 COUPE 1,043
CAN 2017โ€2018 A4 SEDAN 10,993
CAN 2018 A5 CABRIOLET 297
CAN 2017โ€2018 A4 SEDAN 3,543

 

*Counts reflect overall recall population; some vehicles may have already been repaired. Check Campaigns/Actions screen in Elsa on the day of repair to verify that a VIN qualifies for repair under this action.  Elsa is the only valid campaign inquiry & verification source.

Notes:IMPORTANT REMINDER: VEHICLES AFFECTED BY SAFETY & COMPLIANCE RECALLS

New Vehicles in Dealer Inventory: It is a violation of federal law for a dealer to deliver a new  motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by  this notification under a sale or lease until the defect or noncompliance is remedied. By law, dealers must correct, prior to delivery for sale or lease, any vehicle that fails to comply with an  applicable Federal Motor Vehicle Safety Standard or that contains a defect relating to motor  vehicle safety. 

 Pre-Owned Vehicles in Dealer Inventory:their inventory which are involved in a safety or compliance recall until the defect has been  Dealers should not deliver any pre-owned vehicles in  remedied.

 

-END OF MESSAGE-

Ensure all dealership personnel are aware of this notice so they are able to address customer questions. Contact Warranty if you require additional assistance. Direct press inquiries to AudieBay Public Relations. 

 

AudieBay Customer Protection                                                                                                                                                   74D9_DLR_ADV

 


To: Michelle Rice – NHTSA

Date: August 07, 2019

Subject: Amended 74D9 Safety Recall Chronology (19V-S47)

 

Dear Ms. Rice:

VolkswageneBay is voluntarily submitting the amended chronology for the AudieBay 74D9 Safety Recall in this additional manner due to character limitations in the provided field for this information in the NHTSA Portal. It should be noted that VolkswageneBay submitted this amended information in the portal on time on August 07, 2019 by splitting the information between the “Chronology of Defect” field and the “Manufacturer Comments to NHTSA Staff” field similar to previous submissions. Please see the amended subject chronology below.

May/June 2017: Increased amount of field reports regarding replacements of the passenger occupant detection system. Analysis and investigation was started together in cooperation with supplier.

June 2017 – August 2018: During the analysis of field parts (seats) at AudieBay and IEE facilities in all cases the error could not be reproduced or was not active during analysis. Additional analysis of field cases in the US (with seats still in vehicle) together with the supplier. Root cause could still not clearly be identified. Further testing regarding possible influences and root cause. Error could finally be duplicated temporarily but root cause could still not be determined. After it became clear that a partial surface oxidation inside the connecting cable seems to be a factor, testing for field solution was started.

August 2018: After testing was completed and effectiveness was confirmed, field solution was implemented with a technical bulletin (dealer should wrap the cable with a zip-tie in order to interrupt the partial surface oxidation of the electrical shielding inside the cable harness).

October 2018: Topic was reported to the AudieBay Product Safety Committee due to further increase in field reports.

November 2018 – April 2019: Further analysis was tasked regarding the difference in field reports across the models and possible influences.

May 2019 – July 2019: Confirmation that the self-diagnosis software in certain models is too sensitive in case of surface oxidation on the electrical shielding of the cable. It still remains unclear at this point though how the issue develops and why certain vehicles/models/model years show a higher claim rate than others and why some vehicles do not show any problems.

July 17, 2019: Although the issue and possible factors are still not fully understood, the AudieBay Product Safety Committee makes the determination of a defect and decides a safety recall for A4/AS vehicles equipped with the BodySense3 system and the affected software version produced until July 31st, 2018.AudieBay continues to investigate the topic.

July 31, 2019: Continued discussion in APS, decision regarding remedy was amended.

 

Sincerely,

 

Christopher T. Sandvig

Director- Group Customer Protection


To: Michelle Rice – NHTSA

Date: July 26, 2019

Subject: 74D9 Safety Recall Chronology (19V-S47)

 

Dear Ms. Rice:

Per your email request, VolkswageneBay is voluntarily submitting the chronology for the AudieBay 74D9 Safety Recall in this additional manner due to character limitations in the provided field for this information in the NHTSA Portal . It should  be noted  that VolkswageneBay  submitted  this information in the portal on time July 24, 2019 by splitting the information between the “Chronology of Defect” field and the “Manufacturer Comments to NHTSA Staff” field similar to previous submissions. Please see the subject chronology below.

May/June 2017: Increased amount of field reports regarding replacements of the  passenger occupant detection system. Analysis and investigation was started together in cooperation with supplier.

June 2017 -August 2018: During the analysis of field parts (seats) at AudieBay and IEE facilities in all cases the error could  not be reproduced  or was not active during analysis .  Additional analysis of field cases in the US (with seats still in vehicle) together with  the  supplier.  Root cause could still not clearly be identified. Further testing regarding possible influences and root cause. Error could finally be duplicated temporarily but root cause could still not be determined.  After  it became clear that a partial surface oxidation inside the connecting cable seems to  be a factor, testing for field solution was started.

August 2018 : After testing was completed and effectiveness was confirmed, field solution was implemented with a technical bulletin (dealer should wrap the cable with a zip-tie in order to interrupt the partial surface oxidation of the electrical shielding inside the cable harness) .

October 2018 : Topic was reported to the AudieBay  Product Safety Committee  due to further  increase in field reports.

November 2018 -April 2019: Further analysis was tasked regarding the difference in field reports across the models and possible influences.

May 2019 – July 2019 : Confirmation that the self-diagnosis software in certain models is too sensitive in case of surface oxidation on the electrical shielding of the ca bl e. It still remains unclear at this point though how the issue develops  and  why certain  vehicles/models/model years show a higher claim rate than others and why some vehicles do not show any problems . July 17, 2019 : Although the issue and possible factors are still not fully understood, the AudieBay Product Safety Committee makes the determination of a defect and decides a safety recall for A4/AS vehicles equipped with the BodySense3 system and the affected software version produced  until July 31st , 2018 . AudieBay continues to investigate the to pic.

Sincerely,

Christopher T. Sandvig

Director –  Group Customer Protection

 


9 Affected Products

Vehicles

MAKEMODELYEAR
AUDIeBayA42017-2018
AUDIeBayA52018
AUDIeBayA5 CABRIOLET2018
AUDIeBayALLROAD2017-2018
AUDIeBayS42018
AUDIeBayS52018
AUDIeBayS5 CABRIOLET2018

 


14 Associated Documents

Recall Acknowledgement

RCAK-19V547-9742.pdf 244.205KB

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Chronology

RMISC-19V547-1542.pdf 823.649KB

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Defect Notice 573 Report

RCLRPT-19V547-3544.PDF 220.627KB

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Manufacturer Notices(to Dealers,etc)

RCMN-19V547-5520.pdf 101.701KB

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Recall Quarterly Report #2, 2019-4

RCLQRT-19V547-7476.PDF 211.268KB

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ISSUED Owner Notification Letter(Part 577) – PRI

RCONL-19V547-2893.pdf 65.457KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-19V547-2688.pdf 43.232KB

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Recall 573 Report-Amendment 1

RCLRPT-19V547-1769.PDF 221.544KB

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Remedy Instructions and TSB

RCRIT-19V547-2412.pdf 384.943KB

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Recall Quarterly Report #1, 2019-3

RCLQRT-19V547-9841.PDF 211.156KB

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Safety Recall Campaign 74D9 โ€“ A4 & A5 Communication Toolkit for Dealers August 1, 2019

RMISC-19V547-5335.pdf 1888.97KB

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Manufacturer Notices(to Dealers,etc) – AudieBay Date: August 26, 2019 Repair Available โ€“ Safety Recall 74D9 / Passenger Occupant Detection System (PODS)

RCMN-19V547-3451.pdf 213.426KB

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Recall Quarterly Report #3, 2020-1

RCLQRT-19V547-2694.PDF 211.357KB

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Chronology Amendment

RMISC-19V547-0390.pdf 42.321KB

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Latest Recalls Documents

 


 

Reprogramming

Overview โ€“ Introduction

The Immobilizer is a theft-deterrent device that adds a layer of security to VWGoA vehicles that include the following brands: AudieBay, Bentley, Lamborghini, and VWeBay. Certain repairs such as replacing emission parts cannot be performed without resetting the immobilizer code for the vehicle. This is done by a technician using the VAS for PC software to synchronize the immobilizer code embedded in the ignition key with other codes resident on parts such as the Transmission Control Module, Engine Control Module, and Instrument Cluster.

 

Before you can replace an emission part

Whenever you replace an emission-related control module, the immobilizer must be reset using the VAS for PC software. This can only be done if you meet the following requirements:

  • You have enrolled into the program (see step 1 - Complete Pass Thru Enrollment Forms)
  • You have received an email from VWGoA that contains a Security ID and Password to access the immobilizer application hosted in Germany
  • You have received an email from VWGoA that contains a certificate file (e.g. IndepeDeale.30001.300999.pfx)
  • You have installed the certificate onto your PC
  • You have obtained a J 2534-1 Pass Thru device (see recommended J 2534-1 Pass Thru devices)
  • You have performed the steps outlined in VAS for PC Setup

 

Recommended J 2534-1 Pass Thru devices

Pass thru devices are available for purchase from a recommended Manufacturer for registered workshops to perform Immobilizer functions. The Pass Thru devices that have been tested to work with VAS for PC follow:

ย 
  • I+ME Pass-Thru+XS

Available from ACTIA Corp.

https://www.actiaus.com, https://www.passthruxs.com or (734) 266-2083

Safety Recall Code: 74D9 - Passenger Occupant Detection System (PODS) - 2017-2018 Audi | small light

Available from Drew Technologies, Inc. https://www.drewtech.com or (734) 222-5228

ย 
  • Blue Streak iflash Global Programmer

Available from Blue Streak Electronics https://www.bsecorp.com or (905) 669-4812 Email at Info@bsecorp.com

Safety Recall Code: 74D9 - Passenger Occupant Detection System (PODS) - 2017-2018 Audi | small light

Available from Dearborn Group Technology https://www.dgtech.com or (248) 488-2080

Email at sales@dgtech.com

Note: Currently, Pass Thru re-programming supports SAE J2534-1 version 4.04 only. Please ensure that you have installed the appropriate driver for your Pass Thru device. For details read the documentation shipped with your device or contact the manufacturer.

Immobilizer-Reprogramming-Instructions

 

J2534 Pass Thru devices

Safety Recall Code: 74D9 - Passenger Occupant Detection System (PODS) - 2017-2018 Audi | small light CarDAQ-Plus 3
Safety Recall Code: 74D9 - Passenger Occupant Detection System (PODS) - 2017-2018 Audi | small light Drew Technologies (DRWCDPLUSKIT) CarDAQ-Plus J2534 Flash Reprogramming Kit
CarDAQ-M Auto Universal Diagnostic Scanner and Programming Tool VSI J2534
CarDAQ-M Modular PassThru J2534
Drew Tech Mongoose Pro ISO-CAN
Safety Recall Code: 74D9 - Passenger Occupant Detection System (PODS) - 2017-2018 Audi | small light VSI J2534 ECU Reprogrammer & Diagnostic Adapter
Autel (AULMF2534) MaxiFlash Pro
Safety Recall Code: 74D9 - Passenger Occupant Detection System (PODS) - 2017-2018 Audi | small light BOSCH Automotive Tools MTECH2 Mastertech II J2534 VCI
Safety Recall Code: 74D9 - Passenger Occupant Detection System (PODS) - 2017-2018 Audi | small light Autel MaxiFlash VCI Vehicle Communication Interface J2534 PassThru ECU Programming Device Bluetooth Connection Internet Update Support CAN FD, 4 CAN Channels, DoIP, D-PDU Works with PC or Autel MS909
audieBay.oemdtc.com/wp-content/plugins/easyazon/addition/components/shortcodes/call-to-action/resources/US/small-light.gif" width="120" alt="Safety Recall Code: 74D9 - Passenger Occupant Detection System (PODS) - 2017-2018 AudieBay | small light" title="Safety Recall Code: 74D9 - Passenger Occupant Detection System (PODS) - 2017-2018 Audi 58"> VXDIAG VCX Nano Compatible for GM/OPEL with GDS2 and Tech2WIN System Diagnostic Tool
Safety Recall Code: 74D9 - Passenger Occupant Detection System (PODS) - 2017-2018 Audi | small light GODIAG J2534

 

https://erwin.vw.com

https://erwin.audiusa.com

 


 

Bestseller No. 1
TOPDON RLink J2534 Pass-Thru Programmer, OEM Reprogramming and Diagnostic Tool, Enhanced J2534 VCI, Supports J2534/D-PDU/CAN-FD/DoIP, Compatible with 17+ Vehicle Brands, No OE Software Provided
  • J2534 Pass-Thru Programmer: TOPDON RLink J2534 is an advanced diagnostic and reprogramming tool that support all J2534 protocols, as well as D-PDU, CAN-FD and DoIP, ensuring compatibility with a wide range of modern vehicles. It offers extensive versatility with support for over 17 major automotive brands, including Chrysler, Ford, GM, Nissan, ToyotaeBay, HondaeBay, Subaru, Land Rover/Jaguar, Volvo, Wuling, VolkswageneBay, Mercedes-Benz, and BMWeBay, and so on, enjoy dealership-level functions at your fingertips
  • All-in-One OEM Diagnostics: This J2534 ECU programming tool elevates your automotive repair capabilities to new heights by delivering complete OEM diagnosis. Boasting comprehensive full-system diagnostics, intuitive repair guides, advanced ECU programming and coding, common reset services, a vast library of repair information and more, this all-in-one solution empowers technicians to effortlessly tackle complex vehicle issues with ease
  • Proven Performance You Can Trust: Backed by over 10000 real vehicle tests and benefit from a wealth of practical experience, this OEM reprogramming tool guarantees stable and exceptional performance. Supported by TOPDON's dedicated technical experts with in-depth knowledge of both auto repair and J2534 Pass-Thru programming, the RLink J2534 provides prompt and professional assistance, ensuring a smooth setup and reliable compatibility
  • Integrated Excellence, Always Up-to-Date: Featuring the exclusive RLink Platform to provide a streamlined experience with one-click driver installation and management, ensuring flawless integration with your OE software, maintaining the original performance quality. The built-in operation guide makes mastering OE software quick and easy, so you can get started right away. Plus, with lifetime free updates, your diagnostics will stay current with the latest drivers and innovations
  • Efficiency Meets Versatility: Engineered to support three CAN channels simultaneously - CAN FD and CAN-CC included, giving you the edge in fast troubleshooting. To perfectly synchronized with the OE software, please diagnose with active subscriptions and make sure your computer system is running a compatible 64-bit Windows version (7, 8, 10 or later) to fully leverage the power of RLink J2534. *We don't provide extra OE software
Bestseller No. 2
LAUNCH X431 PRO3S+ Elite, 2025 All-in-One Bidirectional Scan Tool with J2534,HD Trucks Scan, Topology Map, 60+Service,Online Coding Full Function Scanner, CANFD/DoIP/D-PDU/CAN 2.0, FCA, 2 Yrs Update
  • ใ€J2534 PROTOCOL WITH SMARTLINKCใ€‘ LAUNCH X431 PRO3S+ ELITE scan tool with newly upgraded smartlinkC V2.0. The SmartLinkC is a communication interface supporting J2534 specifications. Of course, it also can be used as a J2534 PassThru device, working together with the PC installed with the OEM diagnostic software to perform the J2534 protocol.J2534 protocol is the only solution for problems ranging from driveability and loss of power to poor fuel economy.
  • ใ€INTELLIGENT TOPOLOGY MAP TO FASTER FULL SYSTEMS DIAGNOSISใ€‘ X431 PRO3S+ELITE bidirectional scan tool with new-added intuitive topology mapping. Harnesses intuitive topology mapping for comprehensive visualization of the vehicle all system. It shows all available control units in different colors, the numbers of system, the scanned system, and the scan results, bringing maximum convenience & superfast speed for you to do swift diagnosis & high-level repairs.
  • ใ€TOP HARDWARE CONFIGURATION, UPGRADED OF LAUNCH X431 PRO3S+ใ€‘ LAUNCH X431 PRO3S+ELITE diagnostic scanner possess with Android 10.0 OS; CPU 4-Core Processor, 2.0 GHz. Greatly increased the speed of running multiple task. 2.4GHz/5GHz; 6300mAh/7.6V stronger battery capacity; 10.1 Inch Touchscreen with 8MP camera; AUTO VIN; 4GB+64GB storage memory; 20X faster transmission rate, save more vehicle documents and customer data; Supports 25+ Software Languages, such as EN, DE, FR, SP nd JP and so on.
  • ใ€3000+ ACTIVE TEST/BI-DIRECTIONAL CONTROL LAUNCH SCANNERใ€‘ LAUNCH X431 PRO3S+ELITE HD automotive scanner is a cost-effective bidirectional scanner that deserves owned by every repairing DIYers and mechanics. You can easily send command signal at fingertips from the scanner to various module actuators to test component integrity and functionality in minutes or even seconds to tell if replacement or repair is needed.
  • ใ€COMPLETE 60+ HOT RESETS, CALIBRATION, INITIALIZATION, RELEARNใ€‘ LAUNCH X431 PRO3S+ELITE SmartLinkC escaner automotriz professional enjoys 60+ special service, such as Oil Reset, ABS brake bleed, EPB, SAS, BMS, Suspension, Injector reset, Power Balance, Turbo Calibration, VGT, Transmission Adaption, Throttle Adaptation, matching and etc. rigorous on-site testing has been performed to ensure 100% availability.
Bestseller No. 3
Opus IVS CarDAQ-Plus 3 All Makes J2534 Reprogramming Tool
  • ALL OF THE J2534 PROTOCOLS - This single unit has all of the protocols you need for your OEM J2534 reprogramming and diagnostics including the latest in DoIP and CanFD
  • J2534 TECHNICAL SUPPORT - FREE for the life of the tool. Staffed by technicians who understand vehicle repair and J2534 Passโ€‘thru
  • TOOLBOX WITH OEM APPLICATION DESCRIPTIONS - educational video tutorials and real-time news โ€“ Giving you the confidence and up-to-date knowledge to get the job done
  • J2534 v05.00 API - The newest version of J2534 to give you the latest in pass-thru technology
  • FUTURE PROOF WITH 4 CAN CHANNELS - Going beyond the 3 required by select Chrysler/FCA models, CarDAQ-Plus 3 also provides a 4th to meet the needs of future OEM applications
Bestseller No. 4
Opus IVS Mongoose-Plus J2534 OEM Vehicle Interface Cable - GM OEM Reprogramming and Diagnostics
  • Industry-leading J2534 Pass-Thru Technology: Enabling diagnostics, reprogramming and security functions for dealerships and the independent repair facility. Economical and compact pass-thru devices provides an easy-to-use interface that allows you to repair complex vehicles with OE applications in your shop. Each type (see single branded types above) Mongoose-Plus is engineered to work with one of the following OEM's J2534 applications for Chrysler, Ford, GM, Nissan, ToyotaeBay, Subaru, & VW/Audi.
  • Supports Current GM Vehicles: Now includes CAN-FD, DoIP (Diagnostics over Internet Protocol - as defined in J2534-2) and support for J2534 version 5.0. This is the tool that GM dealerships use for diagnostics and reprogramming.
  • NEW Bluetooth Wireless Options Available: Providing wireless connectivity between your laptop and the Mongoose-Plus
  • Expert Product Support: Staffed by technicians who understand vehicle repair and J2534 Passโ€‘Thru applications to help you with any technical setup questions
  • Key Registration and Immobilizer Support: Using NASTF Vehicle Security Professional credentials
Bestseller No. 5
OBDLink EX FORScan OBD Adapter
  • CUSTOM-DESIGNED FOR USE WITH FORSCAN: Works with all FORScan compatible vehicles and is recommended by the FORScan Team
  • DEALERSHIP-LEVEL DIAGNOSTICS: OBDLink EX supports all Ford protocols, modules, and advanced features of FORScan
  • ELECTRONIC SWITCH allows FORScan to access all CAN buses simultaneously and enables advanced functions not possible with โ€œtoggle switchโ€ adapters
  • MAXIMUM THROUGHPUT -- up to 20 times faster than โ€œtoggle switchโ€ adapters
  • ROCK-SOLID CONNECTION avoids data corruption and dropped packets
Bestseller No. 6
Autel MaxiFlash Elite VCI J2534 Pass-Thru ECU Programming Tool, 2025 Multi-Protocol PassThru Interface, Work with Autel MaxiSYS Elite II Elite MS908 MS908S Pro II MS908CV II MK908P MK908 Pro II & P-C
  • ๐ŸŒใ€Works with Autel Elite II Elite MS908 MS908S Pro II MS908CV II MK908P MK908 Pro IIใ€‘Autel J2534 work with these tools to program ECUs on specific BM.W/ BE.NZ for specific functions. โ˜…โ˜…NOTE: J2534 CANNOT directly work with these single devices. After you received the J2534, you HAVE TO send us both the S/N(12 digits) of your scanner MS908S(etc.) and J2534. So, technically, Autel engineers can help you bind J2534 with your devices. If need any supports, contact us via: ๐Ÿš˜auteldirect @ outlook. com๐Ÿš˜.
  • ๐ŸŒใ€SAE J2534-1 & J2534-2 Standardsใ€‘Autel MaxiFlash Elite J2534 is a fully compliant SAE J2534-1 & SAE J2534-2 (March 2006) device, which performs standard PassThru J2534 functionality: Compatible with for ToyotaeBay Techstream, Volvo VIDA, HondaeBay HDS, Jaguar-Land Rover IDS and BM.W 3G for OEM diagnostics. Autel MaxiFlash J2534 is also specially designed to provide users with P-C communication and ECU reprogramming capabilities on any modern vehicle diagnostic bus, reliability and flexibility.
  • ๐ŸŒใ€High-speed Transmission Speedใ€‘Autel MaxiFlash Elite Reprogramming Device J2534 supports simultaneous communication definition in J2534-1, running 3 protocols at the same time, which greatly improves reprogramming and diagnostic speed. Embedded with the ARM9 Dual-core processor (clocked up to 500MHz), which further boosts the communicating speed to save more times and win more business.
  • ๐ŸŒใ€Multiple Devices Connected with P-Cใ€‘Autel MaxiFlash Elite J2534 also supports multiple device connections to the P-C, which can operate diagnostic and reprogramming functions on more than one vehicle at the same time. Autel MaxiFlash Elite J2534 built-in wireless and data storage, which can update via Internet. It also ensures quickly reprogramming even the newest controllers.
  • ๐ŸŒใ€Extensive Compatibilityใ€‘Autel MaxiFlash J2534 is compatible with ToyotaeBay Techstream, Volvo VIDA, HondaeBay HDS, Jaguar-Land Rover IDS and BM.W 3G for OEM diagnostics. To check compatibility, please contact ๐Ÿš˜auteldirect @ outlook . com๐Ÿš˜ directly for satisfaction-guaranteed support!

 


Last update on 2025-04-17 / Affiliate links / Images from Amazon Product Advertising API


 

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